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| Warranty: | 1~2 Years |
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Fluidized Bed Freezer Experience cutting-edge freezing technology with the High Capacity IQF Tunnel Fluidized Bed Freezer, the epitome of innovation for fruit, vegetable, and select seafood processing. This state-of-the-art machine is engineered to achieve superior fluidization, ensuring that each particle of food is perfectly suspended and evenly frozen. As goods traverse the conveyor belt, the magic unfolds. Increasing air velocity introduces a flotation effect, where a critical wind pressure elevates food particles, expanding the bed and enhancing void fraction. The result? An unparalleled fluidized bed formation! At this pivotal moment, a powerful gust of frigid air envelops the food from below, ensuring rapid freezing. This comprehensive process encompasses three distinct phases: initial cooling, surface freezing, and deep freezing. Each phase is meticulously designed to deliver frozen food of the highest caliber, capturing freshness and quality like never before.
Operation Principle
Our state-of-the-art fluidized bed freezer ingeniously combines vibration and air pressure to swiftly freeze products, allowing them to gracefully float on a robust stainless steel mesh belt. This innovative approach ensures that products maintain their individuality, effectively preventing any clumping during the freezing process. The fluidized bed freezer expertly employs a stainless steel mesh belt as a seamless medium for transporting a diverse range of food particles.
Airflow and Temperature Control
· Centrifugal Fans: Our quiet, yet powerful centrifugal fans generate a dynamic high-pressure, high-velocity, and low-temperature airflow that penetrates vertically through the belt, ensuring food is frozen with exceptional efficiency.
· Closed Air Circulation: The system expertly integrates oil, fans, conveyor belts, and baffles to establish a seamless closed air circulation. This design guarantees effective heat extraction from the food, optimizing the freezing process.
· Cold Air Flow: Upon infeed, food is instantly frozen as it encounters an enveloping cold air barrier that minimizes moisture loss and fosters a delicate surface glaze for superior quality.
Design Features
· Aluminum Coils: Our system employs aluminum coils equipped with expansive fins and variable fin pitches to maximize heat transfer efficiency while ensuring effortless cleaning.
· Air Defrosting: An advanced air defrosting system sustains continuous operation, maintaining coils in pristine condition and at peak functionality over extended periods.
· CIP System: A built-in CIP (Clean-in-Place) system automates the cleaning and sterilization of the freezer's internal components, ensuring hygiene and efficiency.
Customizable Coils: Stainless steel tubes with aluminum fins are available as a custom option.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer employs a transverse vibration transportation mode:
Its first mesh belt is ingeniously driven by a connecting rod mechanism, enabling horizontal reciprocating vibrations.
An airflow pulse device precisely adjusts the bypass damper, ensuring food particles remain gracefully suspended in the high-speed airflow during freezing.
This type of freezer is impeccably suited for handling small, soft, and fragile foods prone to sticking, such as fruits, vegetables, mung beans, sweet corn kernels, and scallop columns.
· Semi Fluidized Bed Freezer
The semi fluidized bed freezer is designed with a horizontal conveying mode:
A mechanical vibration device strategically positioned beneath the conveyor belt enhances the flow of food particles, ensuring smooth processing.
The system vibrates the mesh belt while high-speed airflow pulses through, effectively preventing particle adhesion.
The semi fluidized bed freezer excels with larger, thicker foods, such as green beans, strawberries, cherries, French fries, broccoli, and succulent meatballs.
| Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
| TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
| TBF-1000 | 1000 | 180 | 53 | |||||
| TBF-1500 | 1500 | 240 | 75 | |||||
| TBF-2000 | 2000 | 360 | 98 |
| Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
| TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
| TBF-1000 | 7500 | 1200 | ||||
| TBF-1500 | 11000 | 1200 | ||||
| TBF-2000 | 14000 | 1200 |
Application Field: Our High Capacity IQF Tunnel Fluidized Bed Freezer with Industrial Water Cooling, crafted by YURNFREEZE EQUIPMENT CO., LTD., is expertly designed to cater to a wide array of food preservation needs. It seamlessly adapts to various application fields, including the efficient quick-freezing of vegetables, fruits, fungi, as well as granular, sheet, and block forms of quick-frozen foods. Experience the pinnacle of freezing technology and maintain the freshness and quality of your products like never before.
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Yurnfreeze Yurnfreeze stands out as a globally acclaimed leader in the realm of food freezing solutions, unwavering in our commitment to providing top-tier, economical, and bespoke freezing equipment along with state-of-the-art cold rooms to clients all across the globe. Our prowess in freezing technology is unmatched, and as an international powerhouse offering comprehensive turnkey food freezing solutions, we proudly present a broad spectrum of cutting-edge quick-freezing equipment. Our offerings include, but are not limited to, self-stacking spiral freezers, versatile spiral freezers, innovative fluidized bed freezers, efficient tunnel freezers, robust plate freezers, and a myriad of other specialized systems meticulously crafted to address the varied demands of food processing industries worldwide.
Our refrigeration systems are meticulously crafted, boasting compressors sourced from esteemed global giants such as Mycom of Japan, Bit-zer and GEA from Germany, along with Fusheng and Hanbell from Taiwan. With exceptional assembly and seamless integration, we harness the unparalleled capabilities of these brands, delivering superior cooling and precise freezing performance that distinguish us from the majority of domestic manufacturers.
From the very first consultation to comprehensive after-sales support, Yurnfreeze is committed to delivering fully customized solutions that guarantee peak efficiency and unwavering reliability for each and every client we have the privilege to serve.
| Stage | Details |
| Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
| On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
| After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.
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