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Fluidized Bed Freezer Our Fluidized Bed Freezer stands as the pinnacle of innovation, crafted to expertly achieve fluidization monomer for fruits, vegetables, and selective seafoods. As frozen goods glide along the transmission belt, the ascent of air velocity plays a pivotal role. When the wind pressure reaches its optimum threshold, food particles gracefully ascend, resulting in the expansion of the bed and an increased void fraction, thus forming a flawless fluidized bed. At this critical juncture, the robust cold wind swiftly blows from beneath, suspending food in a state of fluidity. This results in a rapid transformation as the food undergoes three distinct phases: cooling, surface freezing, and deep freezing. The outcome is none other than the pinnacle of frozen food quality, achieved with unrivaled speed and precision.
Operation Principle
The fluidized bed freezer from YURNFREEZE EQUIPMENT CO., LTD. ingeniously employs the synergy of vibration and air pressure, creating an extraordinary suspension effect that delicately freezes products as they gracefully float on a stainless steel mesh belt. This innovative method ensures products remain separate, preventing any unwanted clumping during the freezing journey. The stainless steel mesh belt serves as the perfect conveyor, securely transporting food particles with finesse.
Airflow and Temperature Control
· Centrifugal Fans: Ingeniously designed, the quiet centrifugal fans engineer a high-pressure, high-velocity, and low-temperature airflow that glides vertically through the belt. This masterful airflow ensures efficient and swift freezing of the food, maintaining utmost quality.
· Closed Air Circulation: The system orchestrates a symphony of oil, fans, conveyor belts, and baffles to form a closed air circulation, which guarantees effective and consistent heat absorption from the food, optimizing the entire freezing process.
· Cold Air Flow: At the critical infeed point, the food is swiftly enveloped in a cascade of cold air. This ingenious flow not only prevents moisture loss but also assists in forming a pristine glaze on the surface, ensuring immaculate frozen results.
Design Features
· Aluminum Coils: Featuring aluminum coils with expansive fins and variable fin pitches, the system promises outstanding heat transfer efficiency coupled with effortless cleaning, embodying both functionality and convenience.
· Air Defrosting: The integrated air defrosting system empowers continuous operation, diligently maintaining coil cleanliness and optimal functionality over extended periods, enhancing reliability and performance.
· CIP System: The advanced built-in CIP (Clean-in-Place) system seamlessly automates the cleaning and sterilization of the freezer's internal components, ensuring hygiene and operational excellence.
Customizable Coils: Stainless steel tubes with aluminum fins are available as a custom option.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer showcases a transverse vibration transportation mode:
The pioneering design employs a first mesh belt that oscillates with horizontal reciprocating vibrations, powered by an innovative connecting rod mechanism, ensuring a flawless freezing process.
An expertly crafted airflow pulse device adjusts the bypass damper, maintaining the ethereal suspension of food particles in high-speed airflow during freezing, achieving unparalleled results.
This exceptional type of freezer is perfectly suited for small, soft, and delicate foods prone to sticking, such as fresh fruits, vibrant vegetables, nutrient-rich mung beans, sweet corn kernels, and delicate scallop columns.
· Semi Fluidized Bed Freezer
The semi fluidized bed freezer presents a horizontal conveying mode:
Incorporating a mechanical vibration device under the conveyor belt, it enhances food particle flow, seamlessly integrating vibrational energy into the freezing process.
The vibrational precision of the mesh belt, coupled with robust high-speed airflow, ensures particles remain distinct, preventing any chance of sticking together.
The semi fluidized bed freezer is adeptly crafted for larger, thicker foods, including green beans, luscious strawberries, juicy cherries, crispy French fries, wholesome broccoli, and savory meatballs, ensuring optimal freezing for diverse culinary delights.
| Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
| TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
| TBF-1000 | 1000 | 180 | 53 | |||||
| TBF-1500 | 1500 | 240 | 75 | |||||
| TBF-2000 | 2000 | 360 | 98 |
| Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
| TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
| TBF-1000 | 7500 | 1200 | ||||
| TBF-1500 | 11000 | 1200 | ||||
| TBF-2000 | 14000 | 1200 |
Application Field: Tailored for a diverse range of edibles, the Advanced IQF Tunnel Fluidized Bed Freezer masterfully caters to the swift freezing needs of vegetables, fruits, and fungi. Whether you're dealing with granular, sheet, or block forms, this state-of-the-art equipment ensures the preservation of freshness and quality in quick-frozen food.
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Yurnfreeze Yurnfreeze Equipment Co., Ltd. stands as a beacon of innovation and excellence in the global arena of food freezing solutions. Our mission is to furnish our clients with state-of-the-art, budget-friendly, and tailor-made freezing equipment alongside cold storage solutions, extending our expertise to a worldwide clientele. As a vanguard in freezing technology, we present a comprehensive suite of cutting-edge quick-freezing machinery. This includes our self-stacking spiral freezers, fluidized bed freezers, tunnel freezers, plate freezers, and other bespoke systems, all meticulously crafted to cater to the variegated needs of the food processing industry.
Our refrigeration systems are a testament to quality and precision, incorporating compressors from illustrious brands such as Mycom (Japan), Bit-zer and GEA (Germany), along with Fusheng and Hanbell (Taiwan). Through expert assembly and seamless integration, we harness the robust capabilities of these brands to deliver exceptional cooling efficiency and precision freezing. This commitment to excellence distinguishes us significantly from many domestic manufacturers.
From the very first consultation to comprehensive after-sales support, Yurnfreeze is committed to providing bespoke solutions, ensuring maximum efficiency and reliability tailored to each client's unique requirements.
| Stage | Details |
| Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
| On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
| After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.
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