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Fluidized Bed Freezer The fluidized bed freezer stands as the pinnacle of innovation for perfectly fluidizing monomeric fruits, vegetables, and select seafood. As these goods elegantly traverse the transmission belt, a symphony of cold air envelops them. With an increase in air velocity, and as the wind pressure attains its optimal level, the individual food particles rise gracefully. The bed expands, its void fraction increases, and seamlessly transforms into a fluidized bed. At this magical moment, the bed's body is caressed by a powerful stream of icy air from below. This creates a suspended state, ensuring rapid freezing. This state-of-the-art process perfectly captures the essence of frozen food through a meticulous sequence of cooling, surface freezing, and deep freezing phases, ultimately delivering the highest caliber of frozen food, preserving its freshness and texture.
Operation Principle
The cutting-edge fluidized bed freezer ingeniously employs vibration and meticulously controlled air pressure to seamlessly freeze products. This dynamic process causes them to gracefully float on a robust stainless steel mesh belt, effectively preventing any adhesion during freezing. The utilization of this stainless steel mesh belt ensures the smooth transport of food particles with precision and care.
Airflow and Temperature Control
· Centrifugal Fans: State-of-the-art centrifugal fans operate with a whisper-quiet efficiency. They generate a powerful high-pressure, high-velocity, low-temperature airflow that courses vertically through the belt, ensuring the swift and efficient freezing of food.
· Closed Air Circulation: The system pioneers the use of oil, fans, conveyor belts, and baffles to maintain a closed air circulation. This innovation guarantees the thorough absorption of heat from the food, optimizing the freezing cycle.
· Cold Air Flow: At the critical infeed point, food is enveloped in a rapid cold air shield that not only halts moisture loss but also skillfully forms a protective glaze on the surface, ensuring premium quality preservation.
Design Features
· Aluminum Coils: The system is equipped with cutting-edge aluminum coils featuring expansive fins and adaptable fin pitches, designed for unparalleled heat transfer efficiency and hassle-free cleaning.
· Air Defrosting: An advanced air defrosting system empowers continuous operation, maintaining coil cleanliness and peak performance over long durations.
· CIP System: A fully integrated CIP (Clean-in-Place) system autonomously cleanses and sterilizes the freezer's internal components, ensuring hygiene and operational excellence.
Customizable Coils: Choose from stainless steel tubes adorned with aluminum fins, tailored to meet specific freezing requirements.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer features a sophisticated transverse vibration transportation mode:
A meticulously engineered first mesh belt moves with refined horizontal reciprocating vibrations, orchestrated by a precise connecting rod mechanism.
A cutting-edge airflow pulse device expertly adjusts the bypass damper, sustaining food particles in a high-speed airflow suspension throughout freezing.
Perfectly suited for delicate and fragile delicacies such as fruits, vegetables, mung beans, sweet corn grains, and scallop columns, this freezer excels in maintaining optimal product integrity.
· Semi Fluidized Bed Freezer
The semi fluidized bed freezer incorporates an efficient horizontal conveying mode:
Beneath the conveyor belt, a masterfully crafted mechanical vibration device enhances the fluidity of food particles with precision.
The mesh belt is vibrated while robust high-speed airflow courses through it, expertly preventing particle adhesion.
Ideal for larger, more robust foods like green beans, strawberries, cherries, French fries, broccoli, and meatballs, this freezer ensures a superior freezing experience.
| Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
| TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
| TBF-1000 | 1000 | 180 | 53 | |||||
| TBF-1500 | 1500 | 240 | 75 | |||||
| TBF-2000 | 2000 | 360 | 98 |
| Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
| TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
| TBF-1000 | 7500 | 1200 | ||||
| TBF-1500 | 11000 | 1200 | ||||
| TBF-2000 | 14000 | 1200 |
Application Field: The Reliable IQF Tunnel Fluidized Bed Freezer from YURNFREEZE EQUIPMENT CO., LTD. is expertly designed for a wide range of applications, making it the perfect choice for those dealing with a variety of food products. Whether you're in the business of vegetables, fruits, fungi, or the intricate quick freezing of granular, sheet, or block foods, this state-of-the-art freezer delivers exceptional performance and reliability.
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Yurnfreeze is a globally recognized leader in advanced food freezing solutions. We are passionately dedicated to delivering nothing less than top-notch quality, highly efficient, and bespoke freezing equipment and cold rooms to our esteemed clients around the globe. As masters in cutting-edge freezing technology and a premier international provider of comprehensive turnkey food freezing solutions, we proudly offer an extensive range of state-of-the-art quick-freezing equipment. Our innovative offerings include self-stacking spiral freezers, spiral freezers, fluidized bed freezers, tunnel freezers, plate freezers, and an array of other specialized systems meticulously engineered to cater to diverse and demanding food processing requirements.
Our refrigeration systems boast compressors from world-renowned brands such as Mycom (Japan), Bit-zer and GEA (Germany), Fusheng, and Hanbell (Taiwan). With meticulous assembly and seamless integration, we harness the remarkable strengths of these brands to ensure unmatched cooling efficiency and precise freezing performance, positioning us distinctively ahead of most domestic manufacturers.
From the initial consultation to comprehensive after-sales support, Yurnfreeze is committed to delivering fully customized solutions, guaranteeing optimal efficiency and unwavering reliability for every valued client.
| Stage | Details |
| Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
| On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
| After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.
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