Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line

Product Details
Customization: Available
After-sales Service: 1~2 Years
Warranty: 1~2 Years
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  • Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line
  • Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line
  • Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line
  • Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line
  • Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line
  • Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Application
  • Company Profile
  • Service Process
  • FAQ
Overview

Basic Info.

Model NO.
Customization
Type
Quick Freezing Equipment
Voltage
440V/415V/380V/220V
Power
10kw-150kw
Customized
Customized
Freezing Capacity
200kg/H-6000kg/H
Material
SUS304
Cooling Water
Industrial Water
System Type
Open System
Fans Species
Frequency Fan
Noise Level
Low
Certification
ISO, CE
Condition
New
Refrigerant
R507,R717,R744,R22, R404
Belt
Stainless Steel Belt/Plastic Belt
Evaporator
Air Cooler,Aluminum Pipe,Stainless Steel Pipe
Comprossor
Open-Type,Semi-Hermetic,Fully-Hermetic
Application
Fruits, Vegetables,Food Processing
Service
Installation,Commissioning,Training
Transport Package
Fumigated Wooden Cases
Specification
Customized
Trademark
yurnfreeze
Origin
Nantong, China
HS Code
841869
Production Capacity
800 Sets/Year

Packaging & Delivery

Package Size
1209.00cm * 235.00cm * 269.00cm
Package Gross Weight
10000.000kg

Product Description

Product Description

Fluidized Bed Freezer Experience the pinnacle of freezing technology with our state-of-the-art Fluidized Bed Freezer. Designed to impeccably cater to the needs of fruit, vegetable, and select seafood processing, this machine ensures superior fluidization of individual items. As frozen goods traverse the transmission belt, a pivotal increase in air velocity achieves the necessary wind pressure. This precision-engineered environment causes food particles to ascend, expanding the bed and enhancing void fraction to form a dynamic fluidized bed. During this process, the robust cold air envelops the food from below, keeping it in a suspended state. The rapid freezing process smoothly progresses through cooling, surface freezing, and deep freezing phases, guaranteeing that each item is preserved at peak quality. Harness the power of innovation to deliver products that exceed expectations in texture, taste, and longevity.
Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line

Detailed Photos

Operation Principle
The fluidized bed freezer ingeniously employs vibration and air pressure to swiftly freeze products, allowing them to delicately float on a robust stainless steel mesh belt. This exceptional mechanism prevents the products from clumping together during the freezing process, guaranteeing individual freezing. The fluidized bed freezer expertly utilizes a durable stainless steel mesh belt crafted to transport food particles seamlessly.

Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line
Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line

 

Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line
Airflow and Suspension
With precision, vertical high-speed air is propelled through the belt, elevating food particles into a semi-suspended (semi-fluid quick freezing) or fully suspended (full-fluid quick freezing) state. This sophisticated suspension encases the food particles in cold air, ensuring rapid and thorough freezing.
Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line
Vibration Mechanism
Ingenious mechanical vibration or an airflow pulse device, strategically positioned beneath or beside the conveyor belt, meticulously separates food particles during freezing. This intelligent design prevents them from sticking, ensuring consistent and even freezing.

Airflow and Temperature Control
· Centrifugal Fans: Whisper-quiet centrifugal fans generate a high-pressure, high-velocity, and low-temperature airflow. This powerful stream moves vertically through the belt, freezing the food with remarkable efficiency and speed.
· Closed Air Circulation: Utilizing an intricate system of oil, fans, conveyor belts, and baffles, a closed air circulation is meticulously fashioned, ensuring efficient heat absorption from the food.
· Cold Air Flow: At the infeed point, the food is enveloped in frigid air, facilitating a swift freeze that locks in moisture and forms a protective glaze, enhancing quality preservation.

Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line
Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line

Design Features
· Aluminum Coils: Equipped with aluminum coils featuring expansive fins and variable fin pitches, this system showcases exceptional heat transfer efficiency while offering the convenience of easy cleaning.
· Air Defrosting: The innovative air defrosting system ensures continuous operation, keeping coils impeccably clean and facilitating optimal functionality over extended periods.
· CIP System: The integrated CIP (Clean-in-Place) system automates the cleaning and sterilization of the freezer's internal components, promoting hygiene and efficiency.
Customizable Coils: Stainless steel tubes with aluminum fins are available as a custom option.

Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line
Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line
Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line

Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer elegantly employs a transverse vibration transportation mode:
The first mesh belt, driven by a precisely engineered connecting rod mechanism, executes horizontal reciprocating vibrations.
An advanced airflow pulse device intelligently adjusts the bypass damper, ensuring food particles maintain suspension in high-speed airflow during freezing.
This freezer type is impeccably suited for small, soft, and fragile foods prone to sticking, such as fruits, vegetables, mung beans, sweet corn grains, and delicate scallop columns.

· Semi Fluidized Bed Freezer
The semi fluidized bed freezer utilizes an efficient horizontal conveying mode:
A proficient mechanical vibration device positioned beneath the conveyor belt enhances the flow of food particles with precision.
While high-speed airflow courses through, the device vibrates the mesh belt, effectively preventing particles from sticking together.
The semi fluidized bed freezer is ideally designed for larger, thicker foods, such as green beans, strawberries, cherries, French fries, broccoli, and hearty meatballs.

Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line
Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line
Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line

Product Parameters

 
Model Freezing capacity kg/h Inlet temperature Outlet temperature Freezing 
temperature
Freezing time Refrigeration capacity Motor power Refrigerant
TBF-500 500 +10ºC -18ºC -38ºC 8-40min 90 30 R717/ R22/ R404a/ R507a
TBF-1000 1000 180 53
TBF-1500 1500 240 75
TBF-2000 2000 360 98
Model Inlet  L1 L Outlet  L2 W1 W H
TBF-500 1400 5000 800 1200 4300 3300
TBF-1000 7500 1200
TBF-1500 11000 1200
TBF-2000 14000 1200

Application

Application Field: Unleash the potential of your operations with our state-of-the-art Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer, meticulously engineered to cater to a diverse range of produce. Perfectly suited for quick freezing applications, this powerhouse excels in handling vegetables, fruits, fungi, as well as granular, sheet, and block forms of quick-frozen food, ensuring impeccable quality and preservation.

Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line

Similar Products, Click to View

Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line
Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line
Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line

Company Profile

Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line

Yurnfreeze Yurnfreeze is a globally recognized leader in food freezing solutions, committed to bringing high-quality, cost-effective, and tailored freezing equipment and sophisticated cold room solutions to our esteemed clients across the globe. As experts in cutting-edge freezing technology, we are proud to be an international provider of comprehensive turnkey food freezing solutions. Our extensive product line features an array of advanced quick-freezing equipment, including self-stacking spiral freezers, efficient spiral freezers, versatile fluidized bed freezers, robust tunnel freezers, and innovative plate freezers, along with other specialized systems meticulously designed to cater to diverse food processing needs with precision and excellence.

Our refrigeration systems are equipped with compressors sourced from prestigious global brands such as Mycom (Japan), Bit-zer and GEA (Germany), alongside Fusheng and Hanbell (Taiwan). Through expert assembly and seamless integration, we capitalize on these brands' unparalleled strengths to deliver superior cooling efficiency and precise freezing performance, distinguishing us from the majority of domestic manufacturers and ensuring our leadership in the industry.

From the first consultation to comprehensive after-sales support, Yurnfreeze is dedicated to providing fully customized solutions that guarantee optimal efficiency and unwavering reliability for every valued client, ensuring their satisfaction and success with each collaboration.
Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing LineIndustrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing LineIndustrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing LineIndustrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line
Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line

Service Process

Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line
Stage Details
Pre-Sale 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.).
2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer
 configuration, structure, and layout.
3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions.
4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment.
On-Sale 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications.
2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements.
3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery.
After-Sale 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking.
2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup.
3. 24/7 Support & Service:  Continuous support through our service team, addressing any issues or inquiries promptly.
4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance.
Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer for Fruit & Vegetable Processing Line

FAQ

Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.

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