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Fluidized Bed Freezer Experience the pinnacle of freezing technology with our state-of-the-art Fluidized Bed Freezer. Designed to impeccably cater to the needs of fruit, vegetable, and select seafood processing, this machine ensures superior fluidization of individual items. As frozen goods traverse the transmission belt, a pivotal increase in air velocity achieves the necessary wind pressure. This precision-engineered environment causes food particles to ascend, expanding the bed and enhancing void fraction to form a dynamic fluidized bed. During this process, the robust cold air envelops the food from below, keeping it in a suspended state. The rapid freezing process smoothly progresses through cooling, surface freezing, and deep freezing phases, guaranteeing that each item is preserved at peak quality. Harness the power of innovation to deliver products that exceed expectations in texture, taste, and longevity.
Operation Principle
The fluidized bed freezer ingeniously employs vibration and air pressure to swiftly freeze products, allowing them to delicately float on a robust stainless steel mesh belt. This exceptional mechanism prevents the products from clumping together during the freezing process, guaranteeing individual freezing. The fluidized bed freezer expertly utilizes a durable stainless steel mesh belt crafted to transport food particles seamlessly.
Airflow and Temperature Control
· Centrifugal Fans: Whisper-quiet centrifugal fans generate a high-pressure, high-velocity, and low-temperature airflow. This powerful stream moves vertically through the belt, freezing the food with remarkable efficiency and speed.
· Closed Air Circulation: Utilizing an intricate system of oil, fans, conveyor belts, and baffles, a closed air circulation is meticulously fashioned, ensuring efficient heat absorption from the food.
· Cold Air Flow: At the infeed point, the food is enveloped in frigid air, facilitating a swift freeze that locks in moisture and forms a protective glaze, enhancing quality preservation.
Design Features
· Aluminum Coils: Equipped with aluminum coils featuring expansive fins and variable fin pitches, this system showcases exceptional heat transfer efficiency while offering the convenience of easy cleaning.
· Air Defrosting: The innovative air defrosting system ensures continuous operation, keeping coils impeccably clean and facilitating optimal functionality over extended periods.
· CIP System: The integrated CIP (Clean-in-Place) system automates the cleaning and sterilization of the freezer's internal components, promoting hygiene and efficiency.
Customizable Coils: Stainless steel tubes with aluminum fins are available as a custom option.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer elegantly employs a transverse vibration transportation mode:
The first mesh belt, driven by a precisely engineered connecting rod mechanism, executes horizontal reciprocating vibrations.
An advanced airflow pulse device intelligently adjusts the bypass damper, ensuring food particles maintain suspension in high-speed airflow during freezing.
This freezer type is impeccably suited for small, soft, and fragile foods prone to sticking, such as fruits, vegetables, mung beans, sweet corn grains, and delicate scallop columns.
· Semi Fluidized Bed Freezer
The semi fluidized bed freezer utilizes an efficient horizontal conveying mode:
A proficient mechanical vibration device positioned beneath the conveyor belt enhances the flow of food particles with precision.
While high-speed airflow courses through, the device vibrates the mesh belt, effectively preventing particles from sticking together.
The semi fluidized bed freezer is ideally designed for larger, thicker foods, such as green beans, strawberries, cherries, French fries, broccoli, and hearty meatballs.
Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
TBF-1000 | 1000 | 180 | 53 | |||||
TBF-1500 | 1500 | 240 | 75 | |||||
TBF-2000 | 2000 | 360 | 98 |
Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
TBF-1000 | 7500 | 1200 | ||||
TBF-1500 | 11000 | 1200 | ||||
TBF-2000 | 14000 | 1200 |
Application Field: Unleash the potential of your operations with our state-of-the-art Industrial Water-Cooled IQF Tunnel Fluidized Bed Freezer, meticulously engineered to cater to a diverse range of produce. Perfectly suited for quick freezing applications, this powerhouse excels in handling vegetables, fruits, fungi, as well as granular, sheet, and block forms of quick-frozen food, ensuring impeccable quality and preservation.
Similar Products, Click to View
Yurnfreeze Yurnfreeze is a globally recognized leader in food freezing solutions, committed to bringing high-quality, cost-effective, and tailored freezing equipment and sophisticated cold room solutions to our esteemed clients across the globe. As experts in cutting-edge freezing technology, we are proud to be an international provider of comprehensive turnkey food freezing solutions. Our extensive product line features an array of advanced quick-freezing equipment, including self-stacking spiral freezers, efficient spiral freezers, versatile fluidized bed freezers, robust tunnel freezers, and innovative plate freezers, along with other specialized systems meticulously designed to cater to diverse food processing needs with precision and excellence.
Our refrigeration systems are equipped with compressors sourced from prestigious global brands such as Mycom (Japan), Bit-zer and GEA (Germany), alongside Fusheng and Hanbell (Taiwan). Through expert assembly and seamless integration, we capitalize on these brands' unparalleled strengths to deliver superior cooling efficiency and precise freezing performance, distinguishing us from the majority of domestic manufacturers and ensuring our leadership in the industry.
From the first consultation to comprehensive after-sales support, Yurnfreeze is dedicated to providing fully customized solutions that guarantee optimal efficiency and unwavering reliability for every valued client, ensuring their satisfaction and success with each collaboration.
Stage | Details |
Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.