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Fluidized Bed Freezer Our state-of-the-art Fluidized Bed Freezer is the ultimate solution for achieving superior fluidization of fruits, vegetables, and select seafood. This innovative machine ensures that frozen goods move seamlessly along the transmission belt. With a strategic increase in air velocity, when wind pressure reaches its optimal threshold, food particles gracefully lift upwards, causing the bed to expand and void fractions to increase, culminating in the creation of a dynamic fluidized bed. At this crucial moment, the entire fluidized bed body is enveloped by a powerful stream of cold air, blowing from beneath the food and inducing a suspended state. This sophisticated process encompasses three distinct freezing phases: rapid cooling, surface freezing, and deep freezing, all meticulously designed to secure the pinnacle of frozen food quality.
Operation Principle
The innovative fluidized bed freezer by YURNFREEZE EQUIPMENT CO., LTD., masterfully employs vibration and air pressure techniques to freeze products efficiently. This advanced system levitates products on a robust stainless steel mesh belt, ensuring they remain separate and do not clump together during the freezing process. Designed for performance, the fluidized bed freezer also utilizes this mesh belt to seamlessly transport food particles, offering unparalleled reliability.
Airflow and Temperature Control
· Centrifugal Fans: Ultra-quiet centrifugal fans are engineered to create a high-pressure, high-velocity, and low-temperature airflow that permeates vertically through the belt. This cutting-edge design ensures that food is frozen efficiently and quietly.
· Closed Air Circulation: An expertly designed system leverages oil, fans, conveyor belts, and baffles to establish a closed air circulation environment. This mechanism optimizes heat absorption from the food, guaranteeing a thorough and effective freeze.
· Cold Air Flow: Strategically positioned at the infeed point, the cold air flow rapidly freezes the incoming food, simultaneously preventing moisture loss and forming a protective glaze on the surface, enhancing the end product's quality.
Design Features
· Aluminum Coils: High-performance aluminum coils with large fins and variable fin pitches are employed to maximize heat transfer efficiency while ensuring straightforward and hassle-free maintenance.
· Air Defrosting: The air defrosting system is engineered for continuous operation, maintaining the cleanliness and optimal functionality of the coils over extended periods, thus enhancing efficiency and reliability.
· CIP System: Equipped with an automatic Clean-in-Place (CIP) system, the freezer guarantees comprehensive cleaning and sterilization of internal components, ensuring hygienic and safe operations.
Customizable Coils: For tailored solutions, stainless steel tubes with aluminum fins are available, allowing for customization to meet specific needs.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer embraces a sophisticated transverse vibration transportation mode:
An ingeniously designed first mesh belt, characterized by horizontal reciprocating vibrations driven by an advanced connecting rod mechanism, ensures smooth and efficient transit.
The inclusion of an airflow pulse device that fine-tunes the bypass damper is pivotal in maintaining suspension of food particles in the swift airflow, securing an efficient freezing process.
This type of freezer is exceptionally suited for handling small, soft, and delicate food items that are inclined to stick, including fruits, vegetables, mung beans, sweet corn grains, and scallop columns.
· Semi Fluidized Bed Freezer
In contrast, the semi fluidized bed freezer operates using an effective horizontal conveying mode:
A robust mechanical vibration device, placed beneath the mesh belt, significantly enhances the flow and separation of food particles, preventing clumping.
While vibrating the mesh belt, high-speed airflow passes through, ensuring food particles remain apart, thus maintaining product integrity.
The semi fluidized bed freezer is perfectly optimized for larger, thicker foods, such as green beans, strawberries, cherries, French fries, broccoli, and meatballs, ensuring each item is uniformly frozen.
| Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
| TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
| TBF-1000 | 1000 | 180 | 53 | |||||
| TBF-1500 | 1500 | 240 | 75 | |||||
| TBF-2000 | 2000 | 360 | 98 |
| Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
| TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
| TBF-1000 | 7500 | 1200 | ||||
| TBF-1500 | 11000 | 1200 | ||||
| TBF-2000 | 14000 | 1200 |
Application Field: Our cutting-edge IQF Tunnel Fluidized Bed Freezer is expertly designed for the quick freezing of a diverse range of products. It seamlessly serves the needs of industries focused on vegetables, fruits, fungi, as well as granular, sheet, and block quick-frozen foods. Whether you're preserving the freshness of farm-picked produce or crafting ready-to-cook meals, our freezer provides unparalleled efficiency and quality.
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Yurnfreeze Yurnfreeze stands as a beacon of innovation and excellence in the realm of food freezing solutions. Our global reputation is built on a steadfast commitment to providing state-of-the-art, cost-efficient, and tailor-made freezing equipment as well as cold storage solutions to clients around the world. As a premier authority in freezing technology, Yurnfreeze distinguishes itself through a comprehensive suite of cutting-edge quick-freezing systems. Our offerings range from self-stacking spiral freezers, spiral freezers, and fluidized bed freezers, to tunnel freezers, plate freezers, and specialized systems. Each piece is meticulously designed to cater to the varied and specific needs of the food processing industry, ensuring impeccable quality and performance.
Our refrigeration solutions are powered by compressors from the world's most esteemed brands, including Mycom from Japan, Bit-zer and GEA from Germany, and Fusheng and Hanbell from Taiwan. These renowned names, coupled with our expert assembly and seamless integration techniques, allow us to harness their strengths to guarantee superior cooling efficiency and precise freezing capabilities. This strategic advantage distinctly enhances our position compared to many domestic manufacturers.
Yurnfreeze is dedicated to providing an unparalleled customer experience, from the initial consultation to comprehensive after-sales support. Our fully customized solutions are crafted to ensure peak efficiency and unwavering reliability, making us the trusted partner for every client's unique needs.
| Stage | Details |
| Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
| On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
| After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.
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