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Fluidized Bed Freezer Experience the pinnacle of preservation with our Fluidized Bed Freezer, an exceptional machine crafted to achieve optimal fluidization in fruits, vegetables, and select seafood. These frozen treasures glide seamlessly along the transmission belt, where the magic of air velocity takes center stage. As the wind pressure gracefully reaches its peak, each food particle begins its upward dance, expanding the bed, ultimately forming a dynamic fluidized bed. During this phase, powerful cold winds sweep from the base, suspending the foods in a rapid freeze ballet that encompasses cooling, surface freezing, and deep freezing stages. This process ensures the preservation of the highest quality frozen products, encapsulating freshness with every freeze.
Operation Principle
At the heart of our High Efficiency IQF Tunnel Fluidized Bed Freezer lies an ingenious operation principle. By harnessing the power of vibration and air pressure, this state-of-the-art freezer lifts products into a fluidized state atop a durable stainless steel mesh belt. This cutting-edge approach prevents clumping, ensuring each piece is individually and uniformly frozen, thus maintaining the quality and integrity of the food.
Airflow and Temperature Control
· Centrifugal Fans: Equipped with quiet yet powerful centrifugal fans, our system delivers high-pressure, high-velocity airflow that efficiently flows vertically through the belt. This ensures the food is swiftly and thoroughly frozen, optimizing both energy use and freezing time.
· Closed Air Circulation: The sophisticated closed air circulation system, composed of oil, fans, conveyor belts, and baffles, orchestrates an optimal environment for heat absorption. This ensures the food is consistently exposed to cold air, maintaining its quality and enhancing freezing efficiency.
· Cold Air Flow: The initial freezing point is where magic happens: food is enveloped in cold air, minimizing moisture loss and forming a protective glaze. This not only preserves freshness and flavor but also enhances the visual appeal of the frozen products.
Design Features
· Aluminum Coils: Our system boasts aluminum coils with large fins and variable fin pitches, designed for exceptional heat transfer and effortless cleaning. These features contribute to optimal performance and longevity, setting a high standard in industrial freezing solutions.
· Air Defrosting: Innovative air defrosting technology allows for uninterrupted operation. This advanced system keeps coils pristine and ensures the freezer operates at peak efficiency for extended periods, maximizing productivity and minimizing downtime.
· CIP System: Our integrated CIP (Clean-in-Place) system revolutionizes hygiene by automatically cleaning and sterilizing internal components. This hassle-free maintenance feature guarantees the highest standards of cleanliness and operational efficiency.
Customizable Coils: Stainless steel tubes with aluminum fins are available as a custom option.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer employs a sophisticated transverse vibration transportation mode for unparalleled performance:
The first mesh belt, driven by a connecting rod mechanism, engages in horizontal reciprocating vibrations, ensuring a consistent flow of food particles.
With an airflow pulse device that masterfully adjusts the bypass damper, food particles achieve a weightless suspension in high-speed airflow, ensuring precise and rapid freezing.
This cutting-edge freezer is the ideal choice for delicate and sticky foods, such as fruits, vegetables, mung beans, sweet corn grains, and scallop columns, preserving their natural qualities with finesse.
· Semi Fluidized Bed Freezer
The semi fluidized bed freezer implements a horizontal conveying mode designed for robust performance:
Beneath the conveyor belt, a mechanical vibration device amplifies the free flow of food particles, ensuring seamless movement and uniform freezing.
By vibrating the mesh belt while high-speed airflow is maintained, this freezer effectively prevents particle adhesion, delivering consistent quality.
Perfectly suited for larger, thicker foods such as green beans, strawberries, cherries, French fries, broccoli, and meatballs, this freezer adeptly manages volume and density, providing a reliable freezing solution.
Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
TBF-1000 | 1000 | 180 | 53 | |||||
TBF-1500 | 1500 | 240 | 75 | |||||
TBF-2000 | 2000 | 360 | 98 |
Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
TBF-1000 | 7500 | 1200 | ||||
TBF-1500 | 11000 | 1200 | ||||
TBF-2000 | 14000 | 1200 |
Application Field: Unlock the potential of quick-freezing with our state-of-the-art freezer. Perfectly engineered for an array of applications, it excels in freezing vegetables, fruits, fungi, as well as granular, sheet, and block forms of food. Experience superior quality in every quick-frozen product you create.
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Yurnfreeze As a globally celebrated leader in the realm of food freezing solutions, Yurnfreeze is dedicated to offering premium, cost-efficient, and tailor-made freezing equipment and advanced cold rooms to clients across the globe. With our expertise in cutting-edge freezing technology, we proudly serve as an international provider of comprehensive turnkey food freezing solutions. Our extensive repertoire includes the latest in quick-freezing innovations, such as self-stacking spiral freezers, spiral freezers, fluidized bed freezers, tunnel freezers, and plate freezers. In addition, we offer a variety of specialized systems meticulously crafted to satisfy the diverse processing requirements of the food industry.
Our refrigeration systems are distinguished by incorporating compressors from prestigious global brands like Mycom (Japan), Bit-zer and GEA (Germany), and Fusheng and Hanbell (Taiwan). With expert assembly and seamless integration, we harness the superior capabilities of these brands to deliver unparalleled cooling efficiency and precise freezing performance, positioning us ahead of most domestic manufacturers and ensuring excellence in every product we offer.
From the initial consultation to comprehensive after-sales support, Yurnfreeze is committed to offering fully customized solutions, guaranteeing optimal efficiency and unwavering reliability for each and every client we serve.
Stage | Details |
Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.