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Fluidized Bed Freezer Introducing our state-of-the-art Fluidized Bed Freezer, the ultimate solution for achieving premium fluidization of fruits, vegetables, and select seafood. This cutting-edge device ensures your frozen goods glide seamlessly along the transmission belt, thanks to an optimized increase in air velocity. As the wind pressure reaches its peak, individual food particles begin their ascent, causing the bed to expand and void fractions to rise, thereby forming an efficient fluidized bed. At this crucial juncture, a robust stream of icy-cold wind from below elevates the food into a suspended state. This rapid freezing process, comprised of cooling, surface freezing, and deep freezing phases, guarantees the utmost excellence in frozen food quality, securing unmatched productivity and freshness for your business.
Operation Principle
The state-of-the-art fluidized bed freezer employs an ingenious combination of vibration and air pressure to expertly freeze products. This sophisticated process ensures that products elegantly float on a robust stainless steel mesh belt, effectively preventing them from clumping together during the freezing journey. The innovative use of the stainless steel mesh belt facilitates seamless transportation of food particles, guaranteeing a flawless freezing experience every step of the way.
Airflow and Temperature Control
· Centrifugal Fans: Our quiet, yet powerful centrifugal fans generate a formidable high-pressure, high-velocity, and low-temperature airflow. This vertical airflow traverses the belt with precision, rapidly freezing the food with exceptional efficiency and silence.
· Closed Air Circulation: A masterful orchestration of oil, fans, conveyor belts, and baffles ingeniously forms a closed air circulation system. This ensures optimal heat absorption from the food, maintaining peak performance and energy efficiency.
· Cold Air Flow: At the critical infeed point, food is swiftly enveloped by an invigorating cold air stream that not only freezes it quickly but also minimizes moisture loss. This process assists in the formation of an appealing surface glaze, enhancing product quality.
Design Features
· Aluminum Coils: Ingeniously designed aluminum coils, boasting large fins and variable fin pitches, facilitate superior heat transfer efficiency. These coils are engineered for easy cleaning, ensuring long-term reliability and performance.
· Air Defrosting: The advanced air defrosting system enables continuous operation while maintaining the coils in pristine condition. The system's ability to keep the coils clean over extended periods maximizes operational efficiency and freezer longevity.
· CIP System: The innovative built-in CIP (Clean-in-Place) system automates the cleaning and sterilization of the freezer's internal components, promoting hygiene and operational ease.
Customizable Coils: Stainless steel tubes with aluminum fins are available as a custom option.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer employs a sophisticated transverse vibration transportation mode:
Utilizing a first mesh belt that moves with precise horizontal reciprocating vibrations, driven by an advanced connecting rod mechanism.
An airflow pulse device deftly adjusts the bypass damper, ensuring that food particles gracefully remain suspended in the high-speed airflow throughout the freezing process.
This freezer type is perfectly suited for delicate, small, and fragile items that are prone to sticking, such as exquisite fruits, vegetables, mung beans, sweet corn grains, and scallop columns.
· Semi Fluidized Bed Freezer
The semi fluidized bed freezer utilizes an efficient horizontal conveying mode:
A dynamic mechanical vibration device positioned beneath the conveyor belt significantly enhances the flow of food particles.
This innovative device vibrates the mesh belt while a powerful high-speed airflow prevents particle adhesion, ensuring consistent separation.
Unmatched in its ability, the semi fluidized bed freezer is optimally designed for larger, thicker foods, making it ideal for items such as green beans, strawberries, cherries, French fries, broccoli, and meatballs.
| Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
| TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
| TBF-1000 | 1000 | 180 | 53 | |||||
| TBF-1500 | 1500 | 240 | 75 | |||||
| TBF-2000 | 2000 | 360 | 98 |
| Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
| TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
| TBF-1000 | 7500 | 1200 | ||||
| TBF-1500 | 11000 | 1200 | ||||
| TBF-2000 | 14000 | 1200 |
Application Field: Perfectly suited for an array of delectable delights, our freezer is designed for quick freezing vegetables, fruits, fungi, and a variety of granular, sheet, and block quick-frozen foods. Unleash the potential of fresh produce with uncompromised quality and efficiency.
Similar Products, Click to View
Yurnfreeze is a globally celebrated innovator in food freezing solutions, committed to providing top-tier, cost-efficient, and tailor-made freezing equipment along with state-of-the-art cold rooms to clientele across the globe. As a master in the realm of freezing technology and a distinguished international supplier of comprehensive turnkey food freezing solutions, we present a complete suite of cutting-edge quick-freezing equipment. Our offerings include self-stacking spiral freezers, spiral freezers, fluidized bed freezers, tunnel freezers, plate freezers, and other bespoke systems meticulously crafted to cater to a wide array of food processing requirements.
Our refrigeration systems boast compressors sourced from illustrious global brands, including Mycom from Japan, Bit-zer and GEA from Germany, alongside Fusheng and Hanbell from Taiwan. Through expert assembly and seamless integration, we harness the exceptional capabilities of these brands to deliver superior cooling and precise freezing performance, distinguishing us from the majority of domestic manufacturers.
From the initial consultation to comprehensive after-sales support, Yurnfreeze offers wholly customized solutions, guaranteeing peak efficiency and unwavering reliability for each and every client.
| Stage | Details |
| Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
| On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
| After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.
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