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Fluidized Bed Freezer Introducing the state-of-the-art Fluidized Bed Freezer by YURNFREEZE EQUIPMENT CO., LTD., the ultimate solution for achieving the pinnacle of freezing excellence for your fruits, vegetables, and select seafood. As these goods elegantly glide across the transmission belt, an increase in air velocity creates a magical transformation. When the wind pressure reaches a specified threshold, food particles elegantly levitate, expanding the bed and enhancing the void fraction, thereby forming an exceptional fluidized bed. This process is powered by invigorating, bone-chilling winds sweeping up from below, suspending the food in mid-air. The result? A rapid freezing journey consisting of cooling, surface freezing, and deep freezing phases, all crafted meticulously to secure the unparalleled quality of your frozen goods.
Operation Principle
The fluidized bed freezer employs a sophisticated combination of vibration and air pressure to ensure each product achieves an optimal frozen state while being gently lifted on a stainless steel mesh belt. This innovative approach guarantees the products remain perfectly individual during the entire freezing journey, as the stainless steel mesh belt diligently conveys the food particles.
Airflow and Temperature Control
· Centrifugal Fans: Our whisper-quiet centrifugal fans deliver a potent mix of high-pressure, high-velocity, and low-temperature airflow that penetrates vertically through the belt, ensuring that food is frozen with maximum efficiency and minimal energy use.
· Closed Air Circulation: The innovative system crafts a closed-loop of air circulation using carefully calibrated oils, fans, conveyor belts, and baffles. This closed circuit is designed to maximize heat absorption from the food, guaranteeing consistent and effective freezing.
· Cold Air Flow: At the infeed point, the food benefits from an immediate, intense cold air embrace that not only freezes it swiftly but also prevents moisture loss, forming a protective glaze on the surface.
Design Features
· Aluminum Coils: Featuring aluminum coils adorned with expansive fins and variable fin pitches, this system excels in heat transfer efficiency while remaining remarkably easy to clean, ensuring long-lasting and reliable operation.
· Air Defrosting: The air defrosting mechanism ensures seamless, uninterrupted operations, maintaining coil integrity and performance over extended durations by keeping them clean and fully operational.
· CIP System: Integrated within the system is a CIP (Clean-in-Place) feature that autonomously cleanses and sterilizes all internal components of the freezer, maintaining hygiene and operational efficiency effortlessly.
Customizable Coils: For bespoke needs, stainless steel tubes paired with aluminum fins are available, adding a layer of customization to meet specific demands.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer implements a transverse vibration transport system:
A sophisticated mechanism sees the initial mesh belt move through horizontal reciprocating vibrations, expertly powered by a connecting rod system.
An airflow pulse device further refines the process by adjusting the bypass damper, ensuring that food particles remain suspended in high-speed airflow throughout freezing.
This freezer excels in catering to small, soft, and delicate foods that typically stick, including fruits, vegetables, mung beans, sweet corn grains, and scallop columns, preserving their integrity.
· Semi Fluidized Bed Freezer
The semi fluidized bed freezer offers a horizontal conveying method:
It utilizes a mechanical vibration mechanism strategically placed below the conveyor, enhancing the flow and separation of food particles effectively.
This system vibrates the mesh belt as a high-speed airflow passes through, ensuring that particles do not clump together, even under challenging conditions.
Ideal for larger, thicker foods, the semi fluidized bed freezer is perfectly suited for items such as green beans, strawberries, cherries, French fries, broccoli, and meatballs, preserving their quality and texture.
| Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
| TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
| TBF-1000 | 1000 | 180 | 53 | |||||
| TBF-1500 | 1500 | 240 | 75 | |||||
| TBF-2000 | 2000 | 360 | 98 |
| Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
| TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
| TBF-1000 | 7500 | 1200 | ||||
| TBF-1500 | 11000 | 1200 | ||||
| TBF-2000 | 14000 | 1200 |
Application Field: Our state-of-the-art 200kg/H to 6000kg/H IQF Tunnel Fluidized Bed Freezer is meticulously designed for the swift freezing of vegetables, fruits, fungi, as well as granular, sheet, and block forms of quick-frozen food. Experience unparalleled efficiency and quality in every frozen piece.
Discover Our Similar Products, Click to View
Yurnfreeze is a globally renowned pioneer in the realm of food freezing solutions, steadfastly committed to delivering premium, cost-efficient, and tailored freezing equipment and cold storage rooms to clientele across the globe. As a specialist in freezing technology and a trusted international provider of comprehensive turnkey food freezing solutions, we proudly present an extensive array of advanced quick-freezing equipment. Our offerings include self-stacking spiral freezers, spiral freezers, fluidized bed freezers, tunnel freezers, plate freezers, and an array of other specialized systems, all meticulously engineered to address the varied and sophisticated food processing demands of our diverse clientele.
Our refrigeration systems are distinguished by compressors sourced from world-renowned brands such as Mycom (Japan), Bit-zer and GEA (Germany), and Fusheng and Hanbell (Taiwan). Through expert assembly and seamless integration, we harness the unparalleled strengths of these brands to guarantee efficient cooling and precise freezing performance, elevating us significantly above the typical domestic manufacturers.
From the initial consultation to comprehensive after-sales support, Yurnfreeze is dedicated to providing fully customized solutions, ensuring unparalleled efficiency and unwavering reliability for each and every client.
| Stage | Details |
| Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
| On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
| After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.
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