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Fluidized Bed Freezer Experience the pinnacle of freezing technology with our Fluidized Bed Freezer, the ultimate solution for effortlessly achieving fluidization of fruits, vegetables, and select seafood. As the frozen goods glide across the transmission belt, an innovative surge in air velocity and wind pressure elevates the food particles, expanding the bed and enhancing the void fraction to form an impeccably fluidized bed. At this crucial moment, a powerful, chilling wind envelops the bed, elevating the food particles to a state of suspension and swiftly advancing through the cooling, surface freezing, and deep freezing stages. This sophisticated process guarantees the preservation of the highest quality frozen food, maintaining its original flavor, texture, and essential nutrients. Place your trust in our state-of-the-art machine for unmatched freezing expertise and superior results.
Operation Principle
The fluidized bed freezer ingeniously harnesses both vibration and dynamic air pressure to flawlessly freeze products. This remarkable process allows food particles to gently float upon an impeccably designed stainless steel mesh belt, ensuring they remain separate and free from clumping during freezing. As food products are skillfully transported by this advanced mesh belt, the fluidized bed freezer guarantees optimal freezing efficiency.
Airflow and Temperature Control
· Centrifugal Fans: Whisper-quiet centrifugal fans generate an impressive high-pressure, high-velocity airflow, efficiently transporting cold air vertically through the belt to achieve optimal freezing.
· Closed Air Circulation: Utilizing an integrated system of oil, fans, conveyor belts, and baffles, this state-of-the-art freezer establishes a closed air circulation environment, maximizing heat absorption from the food for unparalleled freezing efficiency.
· Cold Air Flow: At the crucial infeed point, the food is swiftly enveloped by a cold air flow, effectively preserving moisture and forming a protective glaze on the surface.
Design Features
· Aluminum Coils: Equipped with aluminum coils featuring large fins and variable fin pitches, the system ensures exceptional heat transfer efficiency while facilitating easy maintenance and cleaning.
· Air Defrosting: The air defrosting system enables seamless, continuous operation, maintaining the coils in pristine condition for prolonged optimal performance.
· CIP System: The advanced built-in CIP (Clean-in-Place) system automates the cleaning and sterilization of the freezer's internal components, ensuring hygiene and performance.
Customizable Coils: Options include stainless steel tubes paired with aluminum fins, offering customizable solutions for diverse freezing needs.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer employs a transverse vibration transportation mode for unparalleled results:
The cutting-edge first mesh belt operates with precise horizontal reciprocating vibrations, driven by an innovative connecting rod mechanism.
An adjustable airflow pulse device skillfully modulates the bypass damper, ensuring food particles remain impeccably suspended in the swift airflow, during freezing.
This advanced freezer is ideal for delicately handling small, soft, and fragile foods such as fruits, vegetables, mung beans, sweet corn grains, and scallop columns.
·Semi Fluidized Bed Freezer
The semi fluidized bed freezer employs a horizontal conveying mode, offering strategic flexibility:
An expertly designed mechanical vibration device situated beneath the conveyor belt optimizes the movement of food particles, enhancing flow.
Experience the marvel of advanced design with our cutting-edge system: the vibrating mesh belt works harmoniously with high-speed airflow to ensure flawless separation. This ingenious combination prevents particles from sticking together, offering you unparalleled performance and product quality.
Our semi fluidized bed freezer is a powerhouse of efficiency, ideally suited for processing a diverse range of larger and thicker foods. Whether it's the freshness of green beans, the sweetness of strawberries and cherries, the crispness of French fries, the wholesome goodness of broccoli, or the savory delight of meatballs, this freezer handles each with remarkable precision and supreme effectiveness, ensuring that every product is perfectly preserved.
| Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
| TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
| TBF-1000 | 1000 | 180 | 53 | |||||
| TBF-1500 | 1500 | 240 | 75 | |||||
| TBF-2000 | 2000 | 360 | 98 |
| Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
| TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
| TBF-1000 | 7500 | 1200 | ||||
| TBF-1500 | 11000 | 1200 | ||||
| TBF-2000 | 14000 | 1200 |
Application Field: Expertly engineered to excel in freezing an extensive range of products, YURNFREEZE EQUIPMENT CO., LTD.'s IQF Tunnel Freezing Machine with 6000kg/H Capacity and Fluidized Bed Freezer is your ultimate choice. It is flawlessly suited for rapidly freezing diverse items such as vegetables, fruits, and even fungi. Whether you're dealing with granular, sheet, or block quick-frozen foods, this machine offers unparalleled performance and reliability, making it an indispensable asset for your freezing needs.
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Yurnfreeze Yurnfreeze Equipment Co., Ltd. stands proudly at the pinnacle of innovation in the global marketplace, leading the charge in advanced food freezing solutions. With an unyielding dedication, we aim to equip clients around the world with high-caliber, cost-effective, and bespoke freezing equipment, as well as state-of-the-art cold room facilities. As custodians of freezing technology, we are recognized as an international powerhouse, offering all-encompassing turnkey solutions for food freezing. Our impressive collection boasts an array of cutting-edge quick-freezing equipment: self-stacking spiral freezers, the latest in spiral freezer technology, dynamic fluidized bed freezers, durable tunnel freezers, and adaptable plate freezers. These specialized systems are meticulously designed to meet the diverse requirements of the food processing industry, ensuring unparalleled satisfaction.
Our cutting-edge refrigeration systems are enhanced by compressors from illustrious global brands, including Mycom (Japan), Bit-zer and GEA (Germany), and Fusheng and Hanbell (Taiwan). Through meticulous assembly and flawless integration, we harness the renowned strengths of these brands to deliver superior cooling and precise freezing performance, setting us apart significantly from most domestic manufacturers.
From the initial consultation to comprehensive after-sales support, Yurnfreeze excels in crafting fully customized solutions. We guarantee that every client experiences unmatched efficiency and reliability, establishing a new benchmark in customer satisfaction and technological excellence.
| Stage | Details |
| Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
| On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
| After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.
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