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Fluidized Bed Freezer Experience the pinnacle of freezing technology with our Fluidized Bed Freezer, the ultimate solution for effortlessly achieving perfect fluidization of fruits, vegetables, and selected seafood. As these frozen goods gracefully traverse the transmission belt, an exceptional increase in air velocity and wind pressure elevates the food particles, expanding the bed and enhancing the void fraction to craft an impeccable fluidized bed. At this peak moment, the bed is enveloped by a powerful cold wind, suspending the food in a state of weightlessness while seamlessly advancing through cooling, surface freezing, and deep freezing phases. This meticulously optimized process ensures the preservation of the highest quality frozen food, maintaining unrivaled flavor, texture, and nutrients. Trust YURNFREEZE EQUIPMENT CO., LTD.'s cutting-edge machine for unparalleled freezing results.
Operation Principle
The fluidized bed freezer masterfully combines vibration and dynamic air pressure to achieve perfect freezing of products. This exceptional process allows food particles to levitate gracefully on a meticulously crafted stainless steel mesh belt, ensuring they remain separate and do not clump during freezing. As these food items are adeptly moved by this state-of-the-art mesh belt, the fluidized bed freezer ensures unmatched freezing efficiency.
Airflow and Temperature Control
· Centrifugal Fans: Ultra-quiet centrifugal fans produce an extraordinary high-pressure, high-velocity airflow, efficiently directing cold air vertically through the belt to ensure peak freezing performance.
· Closed Air Circulation: Harnessing an integrated system of oil, fans, conveyor belts, and baffles, this highly advanced freezer creates a closed air circulation environment, maximizing heat absorption from food for unmatched freezing efficiency.
· Cold Air Flow: At the pivotal infeed point, the food is rapidly surrounded by a cold air flow, effectively retaining moisture and forming a protective glaze on the surface.
Design Features
· Aluminum Coils: Outfitted with aluminum coils featuring large fins and variable fin pitches, the system provides outstanding heat transfer efficiency while facilitating effortless maintenance and cleaning.
· Air Defrosting: An air defrosting system allows for seamless, continuous operation, keeping the coils in immaculate condition for extended optimal performance.
· CIP System: The sophisticated built-in CIP (Clean-in-Place) system automates the cleaning and sterilization of the freezer's internal components, ensuring both hygiene and peak performance.
Customizable Coils: Options such as stainless steel tubes combined with aluminum fins provide customizable solutions tailored to diverse freezing demands.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer utilizes a transverse vibration transportation mode for exceptional outcomes:
The innovative first mesh belt operates with precise horizontal reciprocating vibrations, powered by a cutting-edge connecting rod mechanism.
An adaptable airflow pulse device adeptly modulates the bypass damper, ensuring food particles remain flawlessly suspended in the swift airflow during freezing.
This advanced freezer is perfect for delicately managing small, soft, and fragile foods such as fruits, vegetables, mung beans, sweet corn grains, and scallop columns.
·Semi Fluidized Bed Freezer
The semi fluidized bed freezer utilizes a horizontal conveying mode, offering strategic adaptability:
An ingeniously crafted mechanical vibration device is strategically located beneath the conveyor belt, expertly optimizing the movement of food particles to significantly enhance the flow and efficiency of the freezing process.
As the mesh belt vibrates with precision, high-speed airflow works its magic to achieve ideal separation of particles, effectively preventing them from clumping together and ensuring a smooth and continuous freezing operation.
The advanced semi fluidized bed freezer is a powerhouse in processing larger, thicker foods such as green beans, strawberries, cherries, French fries, broccoli, and meatballs, delivering unmatched efficiency and performance for industrial applications.
| Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
| TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
| TBF-1000 | 1000 | 180 | 53 | |||||
| TBF-1500 | 1500 | 240 | 75 | |||||
| TBF-2000 | 2000 | 360 | 98 |
| Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
| TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
| TBF-1000 | 7500 | 1200 | ||||
| TBF-1500 | 11000 | 1200 | ||||
| TBF-2000 | 14000 | 1200 |
Application Field: The Efficient Fluidized Bed Freezer IQF Tunnel Freezing Machine from YURNFREEZE EQUIPMENT CO., LTD. is masterfully engineered to cater to an extensive array of freezing needs. It is impeccably suited for an assortment of products, including vegetables, fruits, and fungi. Whether dealing with granular, sheet, or block quick-frozen food, this powerful machine tackles each with unrivaled efficiency and ease.
Similar Products, Click to View
Yurnfreeze Yurnfreeze Equipment Co., Ltd. stands proudly as a leader in the global landscape of food freezing solutions. Our dedication is steadfast in providing our esteemed clients worldwide with top-tier, budget-friendly, and customized freezing equipment along with expertly designed cold rooms. As technological titans in the freezing industry, we are an international force, offering all-encompassing turnkey food freezing solutions. Our extensive portfolio boasts an impressive collection of cutting-edge quick-freezing technologies: from innovative self-stacking spiral freezers and state-of-the-art spiral freezers to dynamic fluidized bed freezers, robust tunnel freezers, and versatile plate freezers. Each system is meticulously designed to meet the diverse and complex needs of food processing industries, ensuring we fulfill every requirement with precision and excellence.
Our cutting-edge refrigeration systems feature compressors from globally acclaimed brands such as Mycom (Japan), Bit-zer and GEA (Germany), and Fusheng and Hanbell (Taiwan). Through masterful assembly and flawless integration, we leverage the outstanding strengths of these brands to deliver unparalleled cooling efficiency and precise freezing capabilities, setting us apart distinctly from most domestic manufacturers.
From the initial consultation to comprehensive after-sales support, Yurnfreeze excels in delivering fully tailored solutions. We ensure that each client experiences unmatched efficiency and reliability, redefining standards of client satisfaction and technological prowess in the industry.
| Stage | Details |
| Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
| On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
| After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.
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