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Fluidized Bed Freezer Discover the epitome of innovative freezing technology with our state-of-the-art Fluidized Bed Freezer. This remarkable machine is your ultimate companion for the seamless fluidization of fruits, vegetables, and selected seafood. Witness the elegance of frozen goods as they glide along the transmission belt, where a masterful increase in air velocity and wind pressure gently elevates food particles. This elevation skillfully expands the bed while enhancing the void fraction, crafting an impeccable fluidized bed. At the zenith of this process, the bed is engulfed by a robust, icy breeze, artfully suspending the food and swiftly guiding it through the stages of cooling, surface freezing, and deep freezing. This intricate yet efficient method ensures that your frozen products retain peak quality, safeguarding their natural flavor, texture, and nutrients. Rely on our avant-garde machine to deliver exceptional freezing results that are second to none.
Operation Principle
The fluidized bed freezer ingeniously harnesses both vibration and dynamic air pressure to flawlessly freeze products. This cutting-edge process elevates food particles to a state of gentle suspension on a meticulously crafted stainless steel mesh belt, ensuring their separation and preventing any clumping during the freezing phase. As the food gracefully travels on this sophisticated mesh belt, the fluidized bed freezer ensures maximum freezing efficiency with unparalleled precision.
Airflow and Temperature Control
· Centrifugal Fans: Whisper-quiet centrifugal fans generate a formidable high-pressure, high-velocity airflow, efficiently propelling cold air vertically through the belt to attain optimal freezing conditions.
· Closed Air Circulation: Through an integrated system of oil, fans, conveyor belts, and baffles, this state-of-the-art freezer creates a closed air circulation environment, maximizing heat absorption from the food for unrivaled freezing efficiency.
· Cold Air Flow: At the pivotal infeed point, food is swiftly enveloped by a cold air flow, effectively preserving moisture and forming a protective glaze on the surface for optimal quality preservation.
Design Features
· Aluminum Coils: Outfitted with aluminum coils featuring large fins and variable fin pitches, the system ensures outstanding heat transfer efficiency while facilitating effortless maintenance and cleaning.
· Air Defrosting: The air defrosting system facilitates seamless, continuous operation, keeping the coils in pristine condition for sustained top-tier performance.
· CIP System: The advanced built-in CIP (Clean-in-Place) system automates the cleaning and sterilization of the freezer's internal components, ensuring unparalleled hygiene and performance.
Customizable Coils: Options include stainless steel tubes paired with aluminum fins, providing tailor-made solutions for varied freezing needs.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer utilizes a transverse vibration transportation mode for exceptional results:
The state-of-the-art first mesh belt operates with precise horizontal reciprocating vibrations, powered by an innovative connecting rod mechanism.
An adjustable airflow pulse device adeptly modulates the bypass damper, ensuring food particles remain perfectly suspended in the rapid airflow during freezing.
This advanced freezer is ideal for delicately handling small, soft, and fragile foods such as fruits, vegetables, mung beans, sweet corn grains, and scallop columns, preserving their integrity.
·Semi Fluidized Bed Freezer
The semi fluidized bed freezer employs a horizontal conveying mode, offering strategic versatility:
An expertly designed mechanical vibration device situated beneath the conveyor belt optimizes the movement of food particles, enhancing their flow and ensuring consistent freezing quality.
With the innovative design of the vibrating mesh belt, our system propels high-speed airflow to ensure the flawless separation of particles, effectively preventing any clinging or aggregation, and delivering outstanding performance.
Our state-of-the-art semi-fluidized bed freezer is masterfully engineered to handle larger, thicker food items such as green beans, strawberries, cherries, French fries, broccoli, and meatballs with supreme efficiency, ensuring top-notch quality and consistency.
| Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
| TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
| TBF-1000 | 1000 | 180 | 53 | |||||
| TBF-1500 | 1500 | 240 | 75 | |||||
| TBF-2000 | 2000 | 360 | 98 |
| Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
| TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
| TBF-1000 | 7500 | 1200 | ||||
| TBF-1500 | 11000 | 1200 | ||||
| TBF-2000 | 14000 | 1200 |
Application Field: Exquisitely tailored for an array of freezing needs, our Industrial IQF Tunnel Freezing Machine seamlessly caters to an assortment of products. Be it vibrant vegetables, luscious fruits, or diverse fungi, this formidable machine guarantees optimal freezing results. It masterfully processes granular, sheet, and block quick-frozen foods, ensuring that every bite retains its freshness and quality.
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Yurnfreeze Yurnfreeze Equipment Co., Ltd. takes its place at the pinnacle of the global food freezing industry, renowned for pioneering and revolutionary solutions. Our unwavering dedication is to provide clients across the globe with freezing equipment and cold rooms that are not only high in quality but also economically viable and tailor-made to precise specifications. As maestros of freezing technology, we are a force to be reckoned with on the international stage, offering unparalleled turnkey solutions. Our sophisticated portfolio boasts a range of state-of-the-art quick-freezing apparatus, including self-stacking spiral freezers, leading-edge spiral freezers, dynamic fluidized bed freezers, robust tunnel freezers, and adaptable plate freezers. Each system is intricately designed to meet the diverse requirements of the food processing landscape.
Our cutting-edge refrigeration systems feature prominent compressors from illustrious global brands like Mycom (Japan), Bit-zer and GEA (Germany), and Fusheng and Hanbell (Taiwan). Through expert craftsmanship and seamless integration, we leverage the renowned strengths of these brands, ensuring unparalleled cooling and precision freezing performance, setting us apart significantly from the majority of domestic manufacturers.
From the initial consultation to comprehensive after-sales support, Yurnfreeze excels in delivering fully bespoke solutions. We guarantee that every client experiences peak efficiency and reliability, elevating the standard for client satisfaction and technological excellence to new heights.
| Stage | Details |
| Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
| On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
| After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.
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