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Fluidized Bed Freezer Experience the pinnacle of freezing technology with our Fluidized Bed Freezer, the ultimate solution for effortlessly achieving fruit, vegetable, and certain seafood fluidization. Witness the seamless journey of frozen goods as they gracefully traverse the transmission belt. Here, a remarkable increase in air velocity and wind pressure causes food particles to lift, expanding the bed and enhancing the void fraction to create a flawless fluidized bed. At this pinnacle moment, the bed is flooded with an invigorating cold wind, delicately suspending the food in motion, and swiftly ushering it through the critical phases of cooling, surface freezing, and deep freezing. This meticulously designed process ensures the preservation of the finest quality frozen food, retaining its flavor, texture, and nutrient-rich profile. Rely on our innovative machine for delivering unmatched freezing performance and exceptional results.
Operation Principle
The fluidized bed freezer masterfully combines both gentle vibration and dynamic air pressure to expertly freeze your products. This extraordinary method allows food particles to delicately float upon a meticulously crafted stainless steel mesh belt, ensuring they remain separate and free from sticking during the freezing process. As the food products glide smoothly along this sophisticated mesh belt, the fluidized bed freezer delivers unmatched freezing efficiency.
Airflow and Temperature Control
· Centrifugal Fans: Silent yet powerful centrifugal fans generate a high-pressure, high-velocity airflow, effectively channeling cold air vertically through the belt to achieve peak freezing conditions.
· Closed Air Circulation: By employing an integrated system of oil, fans, conveyor belts, and baffles, this cutting-edge freezer creates a closed air circulation environment, maximizing heat extraction from the food for outstanding freezing efficiency.
· Cold Air Flow: At the critical infeed point, the food is quickly embraced by a cold air flow, effectively retaining moisture and creating a protective glaze on the surface.
Design Features
· Aluminum Coils: Fitted with aluminum coils featuring expansive fins and adjustable fin pitches, the system guarantees superior heat transfer efficiency while enabling easy maintenance and cleaning.
· Air Defrosting: The air defrosting system supports seamless, continuous operation, keeping the coils in pristine condition for prolonged optimal performance.
· CIP System: The sophisticated built-in CIP (Clean-in-Place) system automates the cleaning and sterilization of the freezer's internal components, ensuring both hygiene and optimal performance.
Customizable Coils: Options include stainless steel tubes combined with aluminum fins, offering tailored solutions for a variety of freezing requirements.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer utilizes a transverse vibration transportation mode for unparalleled performance:
The state-of-the-art first mesh belt operates using precise horizontal reciprocating vibrations, powered by an innovative connecting rod mechanism.
An adjustable airflow pulse device expertly modulates the bypass damper, ensuring food particles remain perfectly suspended in the swift airflow during freezing.
This advanced freezer is superb for delicately handling small, soft, and fragile foods such as fruits, vegetables, mung beans, sweet corn grains, and scallop columns.
·Semi Fluidized Bed Freezer
The semi fluidized bed freezer employs a horizontal conveying mode, providing strategic adaptability:
A meticulously designed mechanical vibration device beneath the conveyor belt optimizes the movement of food particles, enhancing flow and efficiency.
Experience the cutting-edge technology of the Innovative IQF Tunnel Freezing Machine by YURNFREEZE EQUIPMENT CO., LTD. As the mesh belt vibrates with precision, it orchestrates a harmonious dance of high-speed airflow, ingeniously facilitating the optimal separation of particles. This advanced mechanism ensures that nothing clings together, delivering unparalleled freezing results.
The semi fluidized bed freezer from YURNFREEZE EQUIPMENT CO., LTD. is exemplary in its ability to manage larger and thicker foods with supreme efficiency. Whether it's the vibrant freshness of green beans, the lusciousness of strawberries and cherries, the crispness of French fries, the wholesome goodness of broccoli, or the hearty richness of meatballs, this freezer handles them all with ease and excellence.
Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
TBF-1000 | 1000 | 180 | 53 | |||||
TBF-1500 | 1500 | 240 | 75 | |||||
TBF-2000 | 2000 | 360 | 98 |
Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
TBF-1000 | 7500 | 1200 | ||||
TBF-1500 | 11000 | 1200 | ||||
TBF-2000 | 14000 | 1200 |
Application Field: Seamlessly tailored for the rapid freezing of diverse products, YURNFREEZE EQUIPMENT CO., LTD.'s Innovative IQF Tunnel Freezing Machine is your ideal partner. Whether you're working with an array of vegetables, an assortment of fruits, or even various fungi, this exceptional equipment delivers flawless performance. Masterfully engineered, it effortlessly handles granular, sheet, and block quick-frozen foods with outstanding efficiency and reliability.
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Yurnfreeze Yurnfreeze Equipment Co., Ltd. is a pioneering force in the global arena of food freezing solutions. With an unwavering dedication, we are committed to providing clients around the globe with top-tier, cost-effective, and bespoke freezing equipment and cold rooms. As experts in the realm of freezing technology, Yurnfreeze stands as an international powerhouse, delivering all-encompassing, turnkey food freezing solutions. Our sophisticated portfolio boasts a range of advanced quick-freezing equipment, including self-stacking spiral freezers, cutting-edge spiral freezers, dynamic fluidized bed freezers, robust tunnel freezers, and versatile plate freezers. These specialized systems are meticulously designed to address the diverse and intricate needs of the food processing industry.
Our innovative refrigeration systems boast the incorporation of compressors from some of the world's most prestigious brands, such as Mycom (Japan), Bit-zer and GEA (Germany), and Fusheng and Hanbell (Taiwan). By expertly assembling and seamlessly integrating these renowned brands, we harness their exceptional strengths to ensure unparalleled cooling and precise freezing performance. This distinction sets us apart significantly from most domestic manufacturers, elevating us to a league of our own.
From the initial consultation through to comprehensive after-sales support, Yurnfreeze takes pride in offering fully customized solutions. We guarantee that each client experiences optimal efficiency and reliability, setting a new benchmark in client satisfaction and technological excellence.
Stage | Details |
Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.