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Fluidized Bed Freezer Experience the pinnacle of freezing technology with our Fluidized Bed Freezer, the ultimate solution for effortlessly achieving fruit, vegetable, and certain seafood fluidization. Witness the seamless journey of frozen goods as they glide across the transmission belt. A sophisticated increase in air velocity and strategically enhanced wind pressure causes food particles to elegantly rise, expanding the bed and significantly increasing the void fraction-thus creating a flawless fluidized bed. At this zenith, the bed is enveloped in a potent cold wind, delicately suspending the food and swiftly advancing through the critical stages of cooling, surface freezing, and deep freezing. This meticulous process guarantees the preservation of the highest quality frozen food, ensuring flavor, texture, and vital nutrients are impeccably maintained. Rely on our state-of-the-art machine for unrivaled freezing achievements.
Operation Principle
The fluidized bed freezer ingeniously harnesses both vibration and dynamic air pressure to flawlessly freeze products. This remarkable process allows food particles to gently float upon an impeccably designed stainless steel mesh belt, ensuring they remain separate and free from clumping during freezing. As food products are skillfully transported by this advanced mesh belt, the fluidized bed freezer guarantees optimal freezing efficiency.
Airflow and Temperature Control
· Centrifugal Fans: Whisper-quiet centrifugal fans generate an impressive high-pressure, high-velocity airflow, efficiently transporting cold air vertically through the belt to achieve optimal freezing.
· Closed Air Circulation: Utilizing an integrated system of oil, fans, conveyor belts, and baffles, this state-of-the-art freezer establishes a closed air circulation environment, maximizing heat absorption from the food for unparalleled freezing efficiency.
· Cold Air Flow: At the crucial infeed point, the food is swiftly enveloped by a cold air flow, effectively preserving moisture and forming a protective glaze on the surface.
Design Features
· Aluminum Coils: Equipped with aluminum coils featuring large fins and variable fin pitches, the system ensures exceptional heat transfer efficiency while facilitating easy maintenance and cleaning.
· Air Defrosting: The air defrosting system enables seamless, continuous operation, maintaining the coils in pristine condition for prolonged optimal performance.
· CIP System: The advanced built-in CIP (Clean-in-Place) system automates the cleaning and sterilization of the freezer's internal components, ensuring hygiene and performance.
Customizable Coils: Options include stainless steel tubes paired with aluminum fins, offering customizable solutions for diverse freezing needs.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer employs a transverse vibration transportation mode for unparalleled results:
The cutting-edge first mesh belt operates with precise horizontal reciprocating vibrations, driven by an innovative connecting rod mechanism.
An adjustable airflow pulse device skillfully modulates the bypass damper, ensuring food particles remain impeccably suspended in the swift airflow, during freezing.
This advanced freezer is ideal for delicately handling small, soft, and fragile foods such as fruits, vegetables, mung beans, sweet corn grains, and scallop columns.
·Semi Fluidized Bed Freezer
The semi fluidized bed freezer employs a horizontal conveying mode, offering strategic flexibility:
A meticulously engineered mechanical vibration device, strategically positioned beneath the conveyor belt, is designed to perfect the movement of food particles. This innovative feature significantly enhances the flow, ensuring seamless operation and maximized productivity.
As the advanced mesh belt vibrates, it works in harmony with a high-speed airflow system to achieve exceptional particle separation. This dynamic duo effectively prevents particles from adhering to each other, ensuring an uninterrupted process and superior product quality.
The state-of-the-art semi fluidized bed freezer is engineered to flawlessly handle larger and thicker food items with unparalleled efficiency. Whether it's green beans, strawberries, cherries, crispy French fries, nutrient-rich broccoli, or delectable meatballs, this freezer delivers supreme performance and quality preservation every time.
| Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
| TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
| TBF-1000 | 1000 | 180 | 53 | |||||
| TBF-1500 | 1500 | 240 | 75 | |||||
| TBF-2000 | 2000 | 360 | 98 |
| Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
| TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
| TBF-1000 | 7500 | 1200 | ||||
| TBF-1500 | 11000 | 1200 | ||||
| TBF-2000 | 14000 | 1200 |
Application Field: Expertly designed for superior freezing of a diverse range of products. YURNFREEZE EQUIPMENT CO., LTD.'s IQF Tunnel Freezing Machine with Robust Fluidized Bed Freezer is impeccably suited for vegetables, fruits, and fungi. Whether dealing with granular, sheet, or block quick-frozen food, this powerhouse machine delivers outstanding performance with effortless ease.
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Yurnfreeze Yurnfreeze Equipment Co., Ltd. is a trailblazer in the realm of food freezing solutions, commanding the global market with unrivaled expertise. Our steadfast dedication is to provide clients around the world with exceptional, cost-effective, and made-to-order freezing equipment and cold storage solutions. As connoisseurs of freezing technology, we stand as a global powerhouse, offering all-encompassing turnkey food freezing solutions. Our catalog boasts an impressive range of sophisticated quick-freezing equipment, including self-stacking spiral freezers, state-of-the-art spiral freezers, dynamic fluidized bed freezers, robust tunnel freezers, and multipurpose plate freezers. Each system is meticulously engineered to address the diverse needs of the food processing industry.
Our cutting-edge refrigeration systems are fortified with compressors sourced from world-renowned brands such as Mycom (Japan), Bit-zer and GEA (Germany), and Fusheng and Hanbell (Taiwan). By expertly assembling and seamlessly integrating these esteemed brands, we harness their legendary strengths to ensure outstanding cooling and precise freezing performance. This strategic advantage distinguishes us markedly from most domestic manufacturers.
Yurnfreeze excels in delivering fully customized solutions, from the initial consultation all the way through to comprehensive after-sales support. We guarantee that every client experiences peak efficiency and reliability, establishing a new benchmark in client satisfaction and technological innovation.
| Stage | Details |
| Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
| On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
| After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.
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