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Fluidized Bed Freezer Experience the pinnacle of freezing technology with our Fluidized Bed Freezer, the ultimate solution for effortlessly achieving fluidization of fruits, vegetables, and certain seafood. Witness a seamless transformation as frozen goods elegantly navigate the transmission belt. As air velocity and wind pressure intensify, food particles are gently elevated, expanding the bed and enhancing void fraction to form a flawless fluidized bed. At this crucial juncture, the bed is enveloped by a robust cold wind, suspending the food and swiftly advancing through cooling, surface freezing, and deep freezing stages. This meticulously designed process ensures the preservation of the supreme quality of frozen food, safeguarding its flavor, texture, and nutrients. Rely on our state-of-the-art machine to deliver exceptional freezing outcomes like never before.
Operation Principle
The fluidized bed freezer masterfully utilizes both vibration and dynamic air pressure to achieve perfect freezing of products. This outstanding procedure allows food particles to delicately float on a meticulously crafted stainless steel mesh belt, ensuring they stay separate and do not clump during the freezing process. As food items gracefully glide along this sophisticated mesh belt, the fluidized bed freezer promises superior freezing effectiveness and efficiency.
Airflow and Temperature Control
· Centrifugal Fans: Silent yet powerful, the centrifugal fans create a high-pressure, high-velocity airflow that efficiently carries cold air vertically through the belt, ensuring optimal freezing conditions are met.
· Closed Air Circulation: By using a sophisticated system of oil, fans, conveyor belts, and baffles, this cutting-edge freezer establishes a closed air circulation environment, maximizing heat absorption from the food for unrivaled freezing efficiency.
· Cold Air Flow: At the vital infeed point, food is rapidly enveloped by a cold air flow, effectively sealing in moisture and forming a protective glaze on its surface, ensuring quality preservation.
Design Features
· Aluminum Coils: Featuring aluminum coils with large fins and variable fin pitches, the system guarantees exceptional heat transfer efficiency while ensuring easy maintenance and cleaning.
· Air Defrosting: The air defrosting system allows for seamless and continuous operation, maintaining the coils in immaculate condition for prolonged superior performance.
· CIP System: The advanced integrated CIP (Clean-in-Place) system automates the cleaning and sterilization of the freezer's internal components, ensuring high hygiene standards and optimal performance.
Customizable Coils: Options include stainless steel tubes paired with aluminum fins, offering bespoke solutions tailored to diverse freezing requirements.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer employs a transverse vibration transportation mode for exceptional freezing results:
The state-of-the-art first mesh belt operates with precise horizontal reciprocating vibrations, powered by an innovative connecting rod mechanism.
An adjustable airflow pulse device skillfully modulates the bypass damper, guaranteeing food particles remain impeccably suspended in the rapid airflow during freezing.
This advanced freezer is ideally suited for delicately handling small, soft, and fragile foods such as fruits, vegetables, mung beans, sweet corn grains, and scallop columns.
·Semi Fluidized Bed Freezer
The semi fluidized bed freezer employs a horizontal conveying mode, offering strategic adaptability:
A meticulously designed mechanical vibration device located beneath the conveyor belt optimizes the movement of food particles, enhancing the flow and ensuring consistency.
Experience the revolutionary power of our Heavy Duty IQF Tunnel Freezing Machine, where the dynamic vibration of the mesh belt meets high-velocity airflows to ensure perfect particle separation. This advanced feature prevents any chance of particles clumping together, ensuring a seamless freezing process.
Our semi-fluidized bed freezer is a marvel in the world of industrial freezing, designed to masterfully manage larger and thicker food items. Whether it's the crisp freshness of green beans, the succulent sweetness of strawberries and cherries, the classic crunch of French fries, the vibrant nutrients of broccoli, or the rich flavors of meatballs, this freezer delivers outstanding efficiency and superior results every time.
| Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
| TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
| TBF-1000 | 1000 | 180 | 53 | |||||
| TBF-1500 | 1500 | 240 | 75 | |||||
| TBF-2000 | 2000 | 360 | 98 |
| Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
| TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
| TBF-1000 | 7500 | 1200 | ||||
| TBF-1500 | 11000 | 1200 | ||||
| TBF-2000 | 14000 | 1200 |
Application Field: Ideally crafted for a diverse range of freezing needs, the Heavy Duty IQF Tunnel Freezing Machine with Fluidized Bed Freezer Capacity by YURNFREEZE EQUIPMENT CO., LTD., is the pinnacle choice for efficiently freezing an array of products. Whether it's vegetables, fruits, or even fungi, this robust machine handles granular, sheet, and block quick-frozen food effortlessly, ensuring your products retain optimal freshness and quality.
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Yurnfreeze Yurnfreeze Equipment Co., Ltd. stands at the pinnacle of the global market as a leader and innovator in the realm of food freezing solutions. Our dedication to delivering top-notch, cost-effective, and bespoke freezing equipment and cold storage solutions to our global clientele is unrivaled. As experts in freezing technology, we proudly position ourselves as an international powerhouse, offering comprehensive turnkey food freezing solutions. Our impressive portfolio encompasses a sophisticated array of advanced quick-freezing equipment: self-stacking spiral freezers, ultra-modern spiral freezers, dynamic fluidized bed freezers, robust tunnel freezers, and versatile plate freezers. Each system is meticulously engineered to meet the complex needs of the food processing industry with precision and excellence.
Our cutting-edge refrigeration systems are powered by compressors from esteemed global brands such as Mycom (Japan), Bit-zer and GEA (Germany), and Fusheng and Hanbell (Taiwan). Through expert assembly and seamless integration, we harness these brands' world-renowned strengths to ensure superior cooling and precision freezing performance, setting us apart significantly from most domestic manufacturers.
From the initial consultation to comprehensive after-sales support, Yurnfreeze excels in crafting fully customized solutions. We guarantee that each client experiences unmatched efficiency and reliability, establishing a new benchmark in client satisfaction and technological ingenuity.
| Stage | Details |
| Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
| On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
| After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.
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