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Fluidized Bed Freezer Experience unparalleled freezing efficiency with our state-of-the-art Fluidized Bed Freezer. Expertly crafted to facilitate the fluidization process for fruits, vegetables, and select seafood, this freezer ensures that frozen goods seamlessly glide along the transmission belt. As the air velocity escalates, a magical transformation occurs: when wind pressure reaches its optimal level, food particles elegantly rise, expanding the bed and increasing void fraction to form a dynamic fluidized bed. In this stage, the powerful cold wind, originating from the bed's base, keeps the food in an exquisite suspended state. This results in rapid freezing through a meticulous three-phase process: cooling, surface freezing, and deep freezing. Revel in the highest quality of frozen food, thanks to this outstanding freezer's prowess.
Operation Principle
The innovative fluidized bed freezer is a marvel of modern freezing technology, utilizing the power of vibration and air pressure to elevate your products on a cutting-edge stainless steel mesh belt. This dynamic process prevents any chance of product adhesion during freezing. By leveraging the stainless steel mesh belt, this freezer safely and efficiently transports food particles, ensuring optimal preservation.
Airflow and Temperature Control
· Centrifugal Fans: Our quiet centrifugal fans are meticulously engineered to generate a robust high-pressure, high-velocity, and low-temperature airflow. This precision airflow travels vertically through the belt, ensuring efficient freezing of your food products.
· Closed Air Circulation: The system is a masterpiece of engineering, using oil, fans, conveyor belts, and baffles to create an immaculate closed air circulation. This design ensures that heat is absorbed effectively from the food, optimizing the freezing process.
· Cold Air Flow: At the crucial infeed point, the food is rapidly frozen as the surrounding cold air works its magic, meticulously preventing moisture loss and forming a protective glaze on the surface, enhancing product quality and shelf-life.
Design Features
· Aluminum Coils: Our advanced system employs aluminum coils with generous fins and adjustable fin pitches, offering superior heat transfer efficiency that simplifies maintenance and cleaning.
· Air Defrosting: Equipped with an innovative air defrosting system, the freezer ensures continuous operation by keeping coils pristine and functioning at peak performance over extended periods.
· CIP System: The integrated CIP (Clean-in-Place) system takes care of automatic cleaning and sterilization, maintaining the freezer's internal components with effortless efficiency.
Customizable Coils: Offering the option of stainless steel tubes with aluminum fins, tailored to your specific requirements, ensures flexibility and customization.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer is a marvel of design, employing a transverse vibration transportation mode:
This innovative system features a first mesh belt that operates with horizontal reciprocating vibrations, driven by a precision-engineered connecting rod mechanism.
An advanced airflow pulse device fine-tunes the bypass damper, ensuring that food particles remain perfectly suspended in the high-speed airflow, achieving optimal freezing results.
This freezer type is especially suited for delicate, small, and soft foods prone to sticking, such as juicy fruits, fresh vegetables, mung beans, sweet corn kernels, and scallop columns.
· Semi Fluidized Bed Freezer
The semi fluidized bed freezer adopts a horizontal conveying approach:
A mechanical vibration device, positioned beneath the conveyor belt, is engineered to enhance the seamless flow of food particles.
As the device vibrates the mesh belt, high-speed airflow courses through, preventing particle adhesion while ensuring a uniformly efficient freezing process.
The semi fluidized bed freezer is ideally matched for larger, thicker foods such as green beans, strawberries, cherries, French fries, broccoli, and succulent meatballs.
| Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
| TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
| TBF-1000 | 1000 | 180 | 53 | |||||
| TBF-1500 | 1500 | 240 | 75 | |||||
| TBF-2000 | 2000 | 360 | 98 |
| Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
| TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
| TBF-1000 | 7500 | 1200 | ||||
| TBF-1500 | 11000 | 1200 | ||||
| TBF-2000 | 14000 | 1200 |
Application Field: Perfectly tailored for an array of produce, the High Efficiency IQF Fruit Tunnel Fluidized Bed Freezer seamlessly caters to the quick freezing needs of vegetables, fruits, fungi, and various food forms including granular, sheet, and block formats. This sophisticated equipment ensures rapid freezing while preserving the utmost quality, making it indispensable for the modern food industry.
Similar Products, Click to View
Yurnfreeze Yurnfreeze is a globally recognized leader in pioneering food freezing solutions, passionately committed to delivering top-tier, cost-effective, and tailor-made freezing equipment along with state-of-the-art cold rooms to clients around the globe. As a specialist in cutting-edge freezing technology and a top-tier international provider of comprehensive turnkey food freezing solutions, we present an extensive array of advanced quick-freezing equipment. Our lineup includes self-stacking spiral freezers, spiral freezers, fluidized bed freezers, tunnel freezers, plate freezers, and other uniquely designed systems crafted to fulfill diverse food processing demands.
Our refrigeration systems feature compressors sourced from prestigious global brands, including Mycom of Japan, Bit-zer and GEA from Germany, and Fusheng and Hanbell from Taiwan. Through expert assembly and integration, we harness the exceptional capabilities of these brands to guarantee efficient cooling and precise freezing performance, distinguishing us from the majority of domestic manufacturers.
From the initial consultation through to our comprehensive after-sales support, Yurnfreeze offers fully customized solutions, assuring each client of optimal efficiency and unwavering reliability in every engagement.
| Stage | Details |
| Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
| On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
| After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.
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