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Fluidized Bed Freezer Experience unparalleled efficiency and quality with our cutting-edge fluidized bed freezer. This state-of-the-art machine is the ultimate solution for seamlessly achieving fluidization of fruits, vegetables, and select seafood. As your frozen goods embark on their journey along the transmission belt, an increased air velocity works its magic. As the wind pressure reaches its optimal point, food particles begin their ascent, causing the bed to expand and increase its void fraction, perfectly forming a fluidized bed. During this process, the robust cold winds gust from below, suspending the food in a dance of icy precision. This rapid freezing journey takes your food through three critical phases: cooling, surface freezing, and deep freezing, ensuring the highest quality of frozen food is achieved every time.
Operation Principle
The fluidized bed freezer employs a sophisticated combination of vibration and air pressure to delicately freeze products, allowing them to gracefully float upon a stainless steel mesh belt. This ingenious method prevents the products from adhering to one another during the freezing process. The transport of food particles is seamlessly managed by this stainless steel mesh belt, ensuring a consistent and efficient freezing cycle.
Airflow and Temperature Control
· Centrifugal Fans: Whisper-quiet centrifugal fans generate a powerful trifecta of high-pressure, high-velocity, and low-temperature airflow. This dynamic airflow travels vertically through the belt, ensuring food is frozen with unparalleled speed and efficiency.
· Closed Air Circulation: A sophisticated system of oil, fans, conveyor belts, and baffles collaborates to establish a closed air circulation network. This enables optimal heat absorption from the food, ensuring consistency and excellence in the freezing process.
· Cold Air Flow: At the critical infeed point, the food undergoes rapid freezing, enveloped by cold air that preserves moisture and skillfully forms a protective glaze on the surface, enhancing both appearance and quality.
Design Features
· Aluminum Coils: Engineered with precision, the system incorporates aluminum coils adorned with large fins and variable fin pitches. This design achieves high heat transfer efficiency while facilitating effortless cleaning, ensuring the system operates at peak performance.
· Air Defrosting: An innovative air defrosting mechanism allows for uninterrupted operation, maintaining coils in pristine condition and ensuring optimal functionality over extended periods.
· CIP System: The integrated CIP (Clean-in-Place) system stands ready to automatically cleanse and sterilize the freezer's internal components, upholding the highest standards of hygiene and efficiency.
Customizable Coils: Stainless steel tubes with aluminum fins are available as a custom option.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer ingeniously employs a transverse vibration transportation mode:
A horizontally reciprocating vibration, orchestrated by a connecting rod mechanism, guides the first mesh belt.
An adjustable airflow pulse device skillfully manipulates the bypass damper, ensuring food particles attain an optimal suspended state within the high-speed airflow during freezing.
This specialized freezer is exceptionally suited for small, soft, and delicate foods that are prone to sticking, including a variety of fruits, vegetables, mung beans, sweet corn grains, and scallop columns.
· Semi Fluidized Bed Freezer
The semi fluidized bed freezer embraces a horizontal conveying mode:
A strategically positioned mechanical vibration device beneath the conveyor belt enhances the flow of food particles, ensuring optimal freezing conditions.
While high-speed airflow passes through, the mesh belt's vibrations prevent particles from sticking together, enhancing the freezing process.
Ideal for larger, denser foods, the semi fluidized bed freezer excels with items such as green beans, strawberries, cherries, French fries, broccoli, and meatballs, delivering consistently high-quality results.
| Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
| TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
| TBF-1000 | 1000 | 180 | 53 | |||||
| TBF-1500 | 1500 | 240 | 75 | |||||
| TBF-2000 | 2000 | 360 | 98 |
| Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
| TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
| TBF-1000 | 7500 | 1200 | ||||
| TBF-1500 | 11000 | 1200 | ||||
| TBF-2000 | 14000 | 1200 |
Application Field: The Durable IQF Fruit Freezing Machine with Tunnel and Fluidized Bed Features from YURNFREEZE EQUIPMENT CO., LTD. is meticulously engineered for the swift and efficient freezing of a wide array of food products. It excels in preserving the freshness and quality of vegetables, fruits, fungi, and quick-frozen foods in various forms such as granular, sheet, and block.
Similar Products, Click to View
Yurnfreeze Yurnfreeze is a globally celebrated leader in the realm of food freezing solutions. We are devoted to presenting high-quality, cost-effective, and tailored freezing equipment and cold rooms to clients around the globe. As specialists in cutting-edge freezing technology, and a prestigious international provider of comprehensive turnkey food freezing solutions, we offer an extensive range of sophisticated quick-freezing equipment. Our collection includes self-stacking spiral freezers, spiral freezers, fluidized bed freezers, tunnel freezers, plate freezers, and a host of other specialized systems, all meticulously designed to accommodate diverse food processing requirements.
Our state-of-the-art refrigeration systems are equipped with compressors sourced from some of the world's most esteemed brands, including Mycom (Japan), Bit-zer and GEA (Germany), and Fusheng and Hanbell (Taiwan). Through expert assembly and seamless integration, we capitalize on these brands' exceptional strengths to ensure unparalleled cooling efficiency and precise freezing performance, distinguishing us from other domestic competitors.
From the outset of consultation to comprehensive after-sales support, Yurnfreeze offers fully customized solutions, ensuring each client benefits from optimal efficiency and unwavering reliability.
| Stage | Details |
| Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
| On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
| After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.
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