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Fluidized Bed Freezer Our technologically advanced fluidized bed freezer is the premier machine for achieving the perfect individual quick freeze (IQF) for fruits, vegetables, and select seafood. As the frozen goods gently move along the transmission belt, and as the air velocity increases, an innovative process begins. Upon reaching a certain wind pressure, the particles of food ascend, and the bed expands, enhancing the void fraction to create a dynamic fluidized bed. During this phase, the powerful blast of cold air from below suspends the food, and with remarkable efficiency, the food undergoes rapid cooling. This process seamlessly transitions through surface freezing, then deep freezing, ensuring that the frozen produce retains its utmost quality, texture, and taste.
Operation Principle
The innovative fluidized bed freezer employs an exquisite combination of vibration and air pressure technology to delicately freeze products. This advanced mechanism elevates products to a state of buoyancy on a premium stainless steel mesh belt, ingeniously preventing them from sticking together during the freezing process. Additionally, this state-of-the-art equipment enhances the conveyance of food particles with its sleek stainless steel mesh belt, ensuring superior results.
Airflow and Temperature Control
· Centrifugal Fans: Our specially designed quiet centrifugal fans generate an impressive high-pressure, high-velocity, low-temperature airflow. This vertical breeze traverses the belt with ease, delivering an efficient and thorough freezing performance.
· Closed Air Circulation: The system ingeniously combines oil, fans, conveyor belts, and baffles to form an enclosed air circulation unit. This ensures optimal heat absorption from the food, maximizing the freezing efficiency.
· Cold Air Flow: At the infeed point, the food experiences a rapid freezing process where the surrounding cold air not only prevents moisture loss but also creates a beautiful surface glaze, maintaining its quality and freshness.
Design Features
· Aluminum Coils: Featuring aluminum coils with generously-sized fins and adaptable fin pitches, the system boasts high heat transfer efficiency. Its design also prioritizes effortless cleaning, enhancing operational performance.
· Air Defrosting: Our air defrosting system ensures uninterrupted operation, maintaining the coils in pristine condition and extending their optimal functionality over long durations.
· CIP System: The integrated CIP (Clean-in-Place) system automatically sanitizes and sterilizes the freezer's internal components, promising hygiene and ease of maintenance.
Customizable Coils: For those seeking tailored solutions, stainless steel tubes with aluminum fins are offered as a customizable option to meet specific needs.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer adopts a sophisticated transverse vibration transportation mode:
The state-of-the-art mesh belt operates with smooth horizontal reciprocating vibrations, activated by a cutting-edge connecting rod mechanism.
An airflow pulse device finely tunes the bypass damper, ensuring that food particles remain buoyant in the high-speed airflow during the freezing process.
This type of freezer excels with small, soft, and delicate foods that are naturally prone to sticking, such as fruits, vegetables, mung beans, sweet corn grains, and scallop columns, providing a gentle yet thorough freeze.
· Semi Fluidized Bed Freezer
The semi fluidized bed freezer features an innovative horizontal conveying mode:
A mechanical vibration device, expertly positioned beneath the conveyor belt, significantly enhances the fluidity of food particles.
During operation, the device vibrates the mesh belt while a potent high-speed airflow sweeps through, effectively preventing particle adhesion.
This semi fluidized bed freezer is optimally suited for larger, more substantial foods like green beans, strawberries, cherries, French fries, broccoli, and meatballs, ensuring a perfect freeze every time.
| Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
| TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
| TBF-1000 | 1000 | 180 | 53 | |||||
| TBF-1500 | 1500 | 240 | 75 | |||||
| TBF-2000 | 2000 | 360 | 98 |
| Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
| TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
| TBF-1000 | 7500 | 1200 | ||||
| TBF-1500 | 11000 | 1200 | ||||
| TBF-2000 | 14000 | 1200 |
Application Field: Specifically designed for a wide range of applications, our Efficient IQF Fruit Freezer Machine with Industrial Water Cooling System is perfect for the quick freezing of vegetables, fruits, fungi, as well as granular, sheet, and block types of food products. Experience unparalleled freezing efficiency tailored for various types of food!
Similar Products, Click to View
Yurnfreeze Yurnfreeze stands as a globally recognized authority in the realm of food freezing solutions. Our unwavering dedication is towards providing high-quality, cost-efficient, and tailor-made freezing equipment alongside premium cold room installations for an international clientele. With our unparalleled expertise in freezing technology, we proudly offer comprehensive turnkey solutions that encompass a wide array of state-of-the-art quick-freezing equipment. Our product lineup includes self-stacking spiral freezers, spiral freezers, fluidized bed freezers, tunnel freezers, plate freezers, and other specialized systems, each meticulously crafted to cater to the varying needs of the food processing industry. Trust Yurnfreeze to revolutionize your freezing processes with precision and innovation.
Our cutting-edge refrigeration systems are equipped with compressors sourced from some of the most prestigious global brands, including Mycom from Japan, Bit-zer and GEA from Germany, and Fusheng and Hanbell from Taiwan. Through expert assembly and seamless integration, we harness the exceptional capabilities of these brands to deliver unparalleled cooling efficiency and precise freezing performance, distinguishing us from the majority of domestic manufacturers. Yurnfreeze ensures that every piece of equipment not only meets but exceeds industry standards.
Yurnfreeze excels in providing fully customized solutions from the initial consultation phase right through to comprehensive after-sales support. Our commitment guarantees optimal efficiency and unmatched reliability, making every interaction with us a step towards excellence for our cherished clients.
| Stage | Details |
| Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
| On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
| After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.
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