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Fluidized Bed Freezer Discover the apex of freezing innovation with YURNFREEZE EQUIPMENT CO., LTD.'s Fluidized Bed Freezer. This state-of-the-art IQF Tunnel Freezing Machine stands as the ultimate ally for seamlessly achieving fluidization of fruits, vegetables, and select seafood. As your precious frozen goods glide across the transmission belt, a symphony of increased air velocity and wind pressure orchestrates the lifting of food particles. This marvel creates an expanding bed, enhancing void fraction to manifest the perfect fluidized state. At this pivotal moment, the bed is bathed in an intense cold wind, elegantly suspending the food as it swiftly advances through a meticulously orchestrated sequence of cooling, surface freezing, and deep freezing stages. This seamless process guarantees the preservation of superior quality in frozen food, locking in flavor, texture, and essential nutrients. Place your trust in our pioneering machine for unmatched freezing excellence.
Operation Principle
The fluidized bed freezer, a pinnacle of engineering marvel, masterfully employs the dual forces of vibration and dynamic air pressure to execute a seamless freezing operation. This extraordinary technology allows food particles to gently float upon a meticulously crafted stainless steel mesh belt. The design ensures they stay separate, avoiding clumps during the entire freezing process. As each food product is expertly conveyed by the cutting-edge mesh belt, the fluidized bed freezer promises unparalleled freezing efficiency at every stage.
Airflow and Temperature Control
· Centrifugal Fans: Incorporating whisper-quiet centrifugal fans, the system produces a formidable high-pressure, high-velocity airflow, effortlessly directing cold air vertically through the belt for peak freezing performance.
· Closed Air Circulation: This state-of-the-art freezer deploys an integrated system combining oil, fans, conveyor belts, and baffles to create a closed air circulation environment. This setup significantly enhances heat absorption from the food, leading to unequaled freezing efficiency.
· Cold Air Flow: At the pivotal infeed juncture, food is rapidly embraced by a surge of cold air, which effectively locks in moisture and forms a protective glaze on the surface, preserving its integrity.
Design Features
· Aluminum Coils: Outfitted with aluminum coils that feature large fins and variable fin pitches, the system excels in heat transfer efficiency and simplifies maintenance and cleaning, assuring longevity.
· Air Defrosting: The innovative air defrosting system ensures smooth, uninterrupted operation, maintaining the coils in pristine condition for extended optimal performance.
· CIP System: Featuring an advanced built-in CIP (Clean-in-Place) system, the freezer automates the cleaning and sterilization of internal components, guaranteeing hygiene and peak performance.
Customizable Coils: Options include stainless steel tubes with aluminum fins, allowing tailored solutions for diverse freezing requirements.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer employs a unique transverse vibration transportation mode to achieve exceptional results:
A groundbreaking first mesh belt operates with precision horizontal reciprocating vibrations, powered by an innovative connecting rod mechanism, ensuring maximum efficiency.
An adjustable airflow pulse device masterfully modulates the bypass damper, keeping food particles impeccably suspended in the swift airflow during freezing.
This advanced freezer is perfectly suited for the delicate handling of small, soft, and fragile foods such as fruits, vegetables, mung beans, sweet corn grains, and scallop columns.
·Semi Fluidized Bed Freezer
The semi fluidized bed freezer uses a horizontal conveying mode, offering strategic versatility:
An expertly crafted mechanical vibration device positioned beneath the conveyor belt optimizes the movement of food particles, enhancing flow and maintaining quality.
As the dynamic mesh belt vibrates, it orchestrates a symphony of high-speed airflow, masterfully ensuring optimal separation of particles. This meticulous process prevents them from clinging together, maintaining the pristine quality of each item within.
The semi-fluidized bed freezer is a paragon of performance, excelling in the art of handling larger, thicker foods with unparalleled efficiency. From the crispness of green beans to the succulence of strawberries, cherries, French fries, broccoli, and even hearty meatballs, it consistently delivers exceptional results.
| Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
| TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
| TBF-1000 | 1000 | 180 | 53 | |||||
| TBF-1500 | 1500 | 240 | 75 | |||||
| TBF-2000 | 2000 | 360 | 98 |
| Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
| TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
| TBF-1000 | 7500 | 1200 | ||||
| TBF-1500 | 11000 | 1200 | ||||
| TBF-2000 | 14000 | 1200 |
Application Field: Seamlessly designed to excel in the freezing of an extensive range of products, the Fluidized Bed Freezer IQF Tunnel Freezing Machine is the ideal solution for preserving the freshness and quality of your products. It's impeccably suited for freezing not just vegetables and fruits, but also fungi with unparalleled efficiency. This dynamic machine expertly manages granular, sheet, and block quick-frozen foods, ensuring ease and excellence in every batch.
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Yurnfreeze Yurnfreeze Equipment Co., Ltd. is a global leader in pioneering food freezing solutions. With an unwavering commitment to excellence, we provide clients around the world with premium-quality, cost-effective, and customized freezing equipment along with state-of-the-art cold rooms. As experts in freezing technology, we stand as an international powerhouse, delivering comprehensive turnkey food freezing solutions. Our sophisticated repertoire includes a wide array of advanced quick-freezing equipment: self-stacking spiral freezers, innovative spiral freezers, dynamic fluidized bed freezers, robust tunnel freezers, and versatile plate freezers, among other specialized systems crafted to meet the diverse needs of the food processing industry.
Our state-of-the-art refrigeration systems are enhanced with compressors from prestigious global brands like Mycom (Japan), Bit-zer and GEA (Germany), as well as Fusheng and Hanbell (Taiwan). By expertly assembling and seamlessly integrating these brands' renowned strengths, we ensure superior cooling and precise freezing performance, setting ourselves decisively apart from most domestic manufacturers.
From the initial consultation to comprehensive after-sales support, Yurnfreeze excels in delivering fully customized solutions. We guarantee that every client benefits from optimal efficiency and reliability, setting new benchmarks in client satisfaction and technological excellence.
| Stage | Details |
| Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
| On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
| After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.
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