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Fluidized Bed Freezer Experience the pinnacle of freezing technology with our Fluidized Bed Freezer, the ultimate solution for effortlessly achieving fruit, vegetable, and certain seafood fluidization. As frozen goods gracefully traverse the transmission belt, an increase in air velocity and wind pressure causes food particles to lift, expanding the bed and increasing void fraction to create a perfect fluidized bed. At this peak moment, the bed is inundated with a powerful cold wind, suspending the food and rapidly progressing through cooling, surface freezing, and deep freezing phases. This process ensures the preservation of the highest quality frozen food, maintaining flavor, texture, and nutrients. Trust our cutting-edge machine for unparalleled freezing results.
Operation Principle
The fluidized bed freezer ingeniously combines the power of vibration and air pressure to achieve flawless freezing. With a sophisticated stainless steel mesh belt, it creates a sanctuary where food particles gently float, preventing any clumping during the freezing journey. As products are expertly conveyed, this advanced system ensures unparalleled freezing efficiency.
Airflow and Temperature Control
· Centrifugal Fans: These whisper-quiet centrifugal fans generate a formidable high-pressure, high-velocity airflow, efficiently channeling cold air through the belt for peak freezing performance.
· Closed Air Circulation: This state-of-the-art freezer employs a cohesive system of oil, fans, conveyors, and baffles, creating a sealed air circulation environment that maximizes heat absorption from food, ensuring superior freezing efficiency.
· Cold Air Flow: At the pivotal infeed point, food is immediately encapsulated by a cold air flow, effectively locking in moisture and forming a protective surface glaze.
Design Features
· Aluminum Coils: Featuring aluminum coils with large fins and variable pitches, this system guarantees superior heat transfer while allowing for straightforward maintenance and cleaning.
· Air Defrosting: The innovative air defrosting system allows for continuous, seamless operation, keeping coils in impeccable condition for optimal performance.
· CIP System: The sophisticated built-in CIP (Clean-in-Place) system streamlines the cleaning and sterilization processes of the freezer's components, ensuring top-tier hygiene and efficiency.
Customizable Coils: Options include stainless steel tubes with aluminum fins, delivering tailor-made solutions for varied freezing demands.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
This state-of-the-art full fluidized bed freezer employs a transverse vibration transportation mode for unmatched results:
The pioneering first mesh belt operates with precise horizontal reciprocating vibrations, driven by a cutting-edge connecting rod mechanism.
An adjustable airflow pulse device expertly modulates the bypass damper, ensuring food particles remain perfectly suspended in the swift airflow.
This advanced freezer is ideally suited for delicately handling small, soft, and fragile foods such as fruits, vegetables, grains, and scallops.
·Semi Fluidized Bed Freezer
The semi fluidized bed freezer utilizes a horizontal conveying mode, offering strategic adaptability:
Our ingeniously engineered mechanical vibration device, strategically placed beneath the conveyor belt, significantly enhances the flow of food particles. This sophisticated mechanism ensures smoother and more efficient movement, maximizing productivity and consistency in the freezing process.
As the mesh belt vibrates with precision, a dynamic high-speed airflow comes into play, expertly facilitating the optimal separation of particles. This advanced system effectively keeps the particles from sticking together, ensuring their individual integrity and quality are maintained throughout the process.
The semi-fluidized bed freezer is a masterpiece of innovation, excelling in the impeccable processing of a wide range of larger and thicker foods. From green beans and strawberries to cherries, French fries, broccoli, and meatballs, this unit delivers outstanding efficiency and superior freezing quality, ensuring maximum retention of taste, texture, and nutritional value.
Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
TBF-1000 | 1000 | 180 | 53 | |||||
TBF-1500 | 1500 | 240 | 75 | |||||
TBF-2000 | 2000 | 360 | 98 |
Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
TBF-1000 | 7500 | 1200 | ||||
TBF-1500 | 11000 | 1200 | ||||
TBF-2000 | 14000 | 1200 |
Application Field: Perfectly suited for freezing a variety of products, including vegetables and fruits, as well as fungi. This powerhouse handles granular, sheet, and block quick-frozen food with ease.
Similar Products, Click to View
Yurnfreeze Yurnfreeze Equipment Co., Ltd. proudly leads the global landscape as a pioneering force in the realm of food freezing solutions. Our steadfast commitment is to provide clients across the globe with exceptional, cost-effective, and bespoke freezing equipment and cold rooms. As connoisseurs of freezing technology, we stand as an international titan, offering all-encompassing turnkey food freezing solutions. Our distinguished collection features a sophisticated spectrum of advanced quick-freezing equipment: self-stacking spiral freezers, innovative spiral freezers, dynamic fluidized bed freezers, robust tunnel freezers, and adaptable plate freezers. Each meticulously designed to meet the diverse and intricate demands of the food processing industries.
Our cutting-edge refrigeration systems utilize compressors sourced from esteemed global brands like Mycom (Japan), Bit-zer and GEA (Germany), along with Fusheng and Hanbell (Taiwan). Through expert engineering and seamless integration, we harness these brands' legendary strengths to ensure unparalleled cooling and precise freezing performance, setting us apart significantly from the majority of domestic manufacturers.
From the initial consultation to extensive after-sales support, Yurnfreeze excels in delivering fully tailored solutions. We guarantee that every client experiences peak efficiency and dependability, establishing a new benchmark in client satisfaction and technological excellence.
Stage | Details |
Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.