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Fluidized Bed Freezer Discover the epitome of advanced freezing technology with our Fluidized Bed Freezer. This is the ultimate innovation for achieving flawless fluidization of fruits, vegetables, and select seafood with ease. As your frozen products journey along the transmission belt, a sophisticated mechanism of increased air velocity and wind pressure lifts food particles, expanding the bed's void fraction to craft an impeccable fluidized bed. At this critical juncture, a mighty surge of cold wind floods the bed, suspending the food in midair and swiftly advancing through the cooling, surface freezing, and deep freezing stages. This meticulously engineered process guarantees the conservation of superior quality in frozen foods, safeguarding their flavor, texture, and nutritional value. Entrust your freezing needs to our state-of-the-art machine for unmatched results in preserving excellence.
Operation Principle
The fluidized bed freezer ingeniously combines advanced vibration technology with dynamic air pressure, executing a seamless freezing process. This cutting-edge technique ensures food particles gracefully float on a meticulously crafted stainless steel mesh belt, maintaining separation and preventing clumping throughout the freezing journey. As the food products glide effortlessly along the advanced mesh belt, the fluidized bed freezer promises unmatched freezing efficiency with precision and care.
Airflow and Temperature Control
· Centrifugal Fans: Whisper-quiet centrifugal fans generate powerful high-pressure, high-velocity airflow, efficiently channeling cold air vertically through the belt to achieve superior freezing performance.
· Closed Air Circulation: Utilizing an integrated system of oil, fans, conveyor belts, and baffles, this advanced freezer creates a closed air circulation environment, maximizing heat absorption from the food, resulting in extraordinary freezing efficiency.
· Cold Air Flow: At the critical infeed point, the food is rapidly enveloped by an intense cold air flow, effectively preserving moisture and forming a protective glaze over the surface.
Design Features
· Aluminum Coils: Equipped with aluminum coils featuring large fins and variable fin pitches, the system ensures exceptional heat transfer efficiency, while allowing effortless maintenance and cleaning.
· Air Defrosting: The air defrosting system allows for seamless, continuous operation, keeping the coils in immaculate condition for sustained peak performance.
· CIP System: The advanced built-in CIP (Clean-in-Place) system automates the cleaning and sterilization of the freezer's internal components, ensuring optimal hygiene and performance.
Customizable Coils: Options include stainless steel tubes paired with aluminum fins, offering tailored solutions for diverse freezing requirements.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
Employing a transverse vibration transportation mode, the full fluidized bed freezer delivers exceptional results:
The state-of-the-art first mesh belt operates with precise horizontal reciprocating vibrations, powered by an innovative connecting rod mechanism.
An adjustable airflow pulse device expertly modulates the bypass damper, ensuring food particles remain beautifully suspended in the rapid airflow during freezing.
This sophisticated freezer is perfect for delicately handling small, soft, and fragile foods like fruits, vegetables, mung beans, sweet corn grains, and scallop columns.
·Semi Fluidized Bed Freezer
The semi fluidized bed freezer utilizes a horizontal conveying mode, offering strategic adaptability:
A meticulously designed mechanical vibration device positioned beneath the conveyor belt optimizes food particle movement, enhancing flow and freezing efficiency.
As the mesh belt gracefully vibrates, a high-speed airflow masterfully orchestrates the ideal separation of particles, ensuring they remain distinct and free from clinging together, thereby enhancing the overall freezing process.
The semi fluidized bed freezer is a marvel of technology, specifically designed to handle larger and thicker foods with unparalleled efficiency. Whether it's the vibrant freshness of green beans, the juicy sweetness of strawberries and cherries, the crispy allure of French fries, the wholesome richness of broccoli, or the savory perfection of meatballs, this freezer ensures each item is treated with supreme care, maintaining their optimal quality.
| Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
| TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
| TBF-1000 | 1000 | 180 | 53 | |||||
| TBF-1500 | 1500 | 240 | 75 | |||||
| TBF-2000 | 2000 | 360 | 98 |
| Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
| TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
| TBF-1000 | 7500 | 1200 | ||||
| TBF-1500 | 11000 | 1200 | ||||
| TBF-2000 | 14000 | 1200 |
Application Field: Perfectly suited for freezing a broad array of products. Whether it's vegetables and fruits or unique fungi, the Advanced Fluidized Bed Freezer in IQF Tunnel Freezing Machine for Efficiency is your ultimate solution. This industrial marvel deftly manages quick-freezing processes for granular, sheet, and block food items with unparalleled ease and precision.
Similar Products, Click to View
Yurnfreeze Yurnfreeze Equipment Co., Ltd. is a global leader in the realm of food freezing technologies, pioneering the market with cutting-edge solutions. Our unwavering dedication is to deliver top-tier, cost-effective, and customized freezing equipment and cold storage facilities to clients worldwide. With our unparalleled expertise, we stand as a global powerhouse, offering complete turnkey solutions for food freezing needs. Our impressive lineup includes an advanced selection of high-performance quick-freezing equipment: self-stacking spiral freezers, innovative spiral freezers, dynamic fluidized bed freezers, robust tunnel freezers, and versatile plate freezers. These specialized systems are meticulously designed to meet the diverse and complex requirements of the food processing industry.
Our refrigeration systems are at the pinnacle of innovation, integrating compressors from prestigious global brands like Mycom from Japan, Bit-zer and GEA from Germany, and Fusheng and Hanbell from Taiwan. By expertly assembling and seamlessly integrating these renowned brands, we ensure supreme cooling and precise freezing performance, setting us apart distinctively from most domestic competitors.
From initial consultation to unmatched after-sales support, Yurnfreeze excels in crafting bespoke solutions tailored to each client's unique needs. We guarantee optimal efficiency and reliability, redefining standards in customer satisfaction and technological innovation.
| Stage | Details |
| Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
| On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
| After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.
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