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Fluidized Bed Freezer Experience the pinnacle of freezing technology with our Fluidized Bed Freezer, the ultimate solution for effortlessly achieving fruit, vegetable, and certain seafood fluidization. As frozen goods gracefully traverse the transmission belt, an increase in air velocity and wind pressure causes food particles to lift, expanding the bed and increasing void fraction to create a perfect fluidized bed. At this peak moment, the bed is inundated with a powerful cold wind, suspending the food and rapidly progressing through cooling, surface freezing, and deep freezing phases. This process ensures the preservation of the highest quality frozen food, maintaining flavor, texture, and nutrients. Trust our cutting-edge machine for unparalleled freezing results.
Operation Principle
The fluidized bed freezer brilliantly utilizes the dual forces of vibration and dynamic air pressure to achieve impeccable freezing. This exceptional method allows food particles to gracefully float upon a meticulously crafted stainless steel mesh belt, ensuring they remain distinct and free from clumping during freezing. As the food is precisely transported by this cutting-edge mesh belt, the fluidized bed freezer delivers unparalleled freezing efficiency.
Airflow and Temperature Control
· Centrifugal Fans: Whisper-quiet centrifugal fans generate a formidable high-pressure, high-velocity airflow, effectively channeling cold air vertically through the belt to accomplish optimum freezing.
· Closed Air Circulation: Employing an integrated arrangement of oil, fans, conveyor belts, and baffles, this advanced freezer creates a closed air circulation environment, maximizing heat extraction from the food for unmatched freezing efficiency.
· Cold Air Flow: At the pivotal infeed point, the food is rapidly enveloped by a cold air flow, effectively sealing in moisture and forming a protective glaze on the surface.
Design Features
· Aluminum Coils: Fitted with aluminum coils comprising large fins and variable fin pitches, the system guarantees superior heat transfer efficiency while ensuring effortless maintenance and cleaning.
· Air Defrosting: The air defrosting system facilitates seamless, continuous operation, maintaining the coils in exemplary condition for prolonged optimal performance.
· CIP System: The sophisticated built-in CIP (Clean-in-Place) system automates the cleaning and sterilization of the freezer's internal components, securing hygiene and peak performance.
Customizable Coils: Options include stainless steel tubes with aluminum fins, providing tailored solutions for diverse freezing requirements.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer employs a transverse vibration transportation mode for exceptional results:
The groundbreaking first mesh belt functions with precise horizontal reciprocating vibrations, powered by a pioneering connecting rod mechanism.
An adjustable airflow pulse device expertly modulates the bypass damper, ensuring food particles stay impeccably suspended in the brisk airflow during freezing.
This state-of-the-art freezer is perfect for delicately handling small, soft, and fragile foods such as fruits, vegetables, mung beans, sweet corn kernels, and scallop columns.
·Semi Fluidized Bed Freezer
The semi fluidized bed freezer utilizes a horizontal conveying mode, offering strategic adaptability:
A masterfully designed mechanical vibration device located beneath the conveyor belt optimizes food particle movement, enhancing flow.
Our innovative IQF Tunnel Freezing Machine, featuring a cutting-edge Fluidized Bed Freezer, ensures unparalleled performance by utilizing a high-speed airflow system. As the mesh belt vibrates, this powerful airflow masterfully separates particles, preventing any chance of them clinging together. This ensures a consistently high-quality freezing process, making it the ideal choice for your industrial freezing needs.
The semi fluidized bed freezer is a powerhouse of efficiency and effectiveness, perfectly designed to handle a diverse array of larger and thicker foods. From the vibrant freshness of green beans and juicy strawberries to the rich flavors of cherries and French fries, and even the wholesome goodness of broccoli and meatballs, this freezer handles them all with supreme prowess. Experience the future of food preservation with precision and reliability.
| Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
| TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
| TBF-1000 | 1000 | 180 | 53 | |||||
| TBF-1500 | 1500 | 240 | 75 | |||||
| TBF-2000 | 2000 | 360 | 98 |
| Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
| TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
| TBF-1000 | 7500 | 1200 | ||||
| TBF-1500 | 11000 | 1200 | ||||
| TBF-2000 | 14000 | 1200 |
Application Field: The IQF Tunnel Freezing Machine with Fluidized Bed Freezer from YURNFREEZE EQUIPMENT CO., LTD. is ingeniously designed to expertly freeze a diverse range of products with utmost precision and efficiency. Whether you're dealing with delicate vegetables, succulent fruits, or robust fungi, this machine excels in preserving texture, flavor, and nutritional value. Its capacity to effortlessly process granular items, sheet forms, and block quick-frozen foods makes it an indispensable asset in any production line.
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Yurnfreeze Yurnfreeze Equipment Co., Ltd. is a beacon of excellence in the global food freezing industry. With a resolute dedication to innovation and quality, we provide clients around the globe with premium, cost-effective, and bespoke freezing solutions and cold storage facilities. As pioneers and leaders in freezing technology, we are proud to offer an array of comprehensive turnkey food freezing systems. Our impressive portfolio includes high-performance quick-freezing equipment such as self-stacking spiral freezers, advanced spiral freezers, fluidized bed freezers, robust tunnel freezers, and adaptable plate freezers, each designed to meet the diverse demands of food processing industries.
Our cutting-edge refrigeration systems leverage compressors from world-renowned brands like Mycom (Japan), Bit-zer and GEA (Germany), and Fusheng and Hanbell (Taiwan). Through meticulous assembly and flawless integration, we harness the exceptional capabilities of these brands to ensure unparalleled cooling and precise freezing performance, setting us apart from most domestic manufacturers.
From initial consultation to comprehensive after-sales support, Yurnfreeze excels in delivering fully tailored solutions. We ensure every client experiences unmatched efficiency and dependability, establishing a new benchmark in customer satisfaction and technological expertise.
| Stage | Details |
| Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
| On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
| After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.
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