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Fluidized Bed Freezer Experience the pinnacle of freezing technology with our Fluidized Bed Freezer, the ultimate solution for effortlessly achieving fruit, vegetable, and certain seafood fluidization. As frozen goods gracefully traverse the transmission belt, an increase in air velocity and wind pressure causes food particles to lift, expanding the bed and increasing void fraction to create a perfect fluidized bed. At this peak moment, the bed is inundated with a powerful cold wind, suspending the food and rapidly progressing through cooling, surface freezing, and deep freezing phases. This process ensures the preservation of the highest quality frozen food, maintaining flavor, texture, and nutrients. Trust our cutting-edge machine for unparalleled freezing results.
Ingenious Operation Principle
The fluidized bed freezer masterfully combines vibration and dynamic air pressure, achieving flawless freezing of food products. This extraordinary process allows food particles to gracefully float on an exquisitely crafted stainless steel mesh belt, ensuring they remain distinct and free from clumping throughout the freezing process. As food items are efficiently conveyed by this state-of-the-art mesh belt, the fluidized bed freezer ensures unmatched freezing efficiency.
Airflow Mastery and Temperature Precision
· Efficient Centrifugal Fans: These whisper-quiet centrifugal fans generate a formidable high-pressure, high-velocity airflow, skillfully channeling cold air vertically through the belt to achieve unparalleled freezing conditions.
· Innovative Closed Air Circulation: Employing a seamlessly integrated system of oil, fans, conveyor belts, and baffles, this advanced freezer cultivates a closed air circulation environment, maximizing heat absorption from food for unrivaled freezing efficiency.
· Swift Cold Air Flow: At the critical infeed juncture, food is rapidly ensconced by a cold air flow, effectively preserving moisture and creating a protective glaze on its surface.
Distinctive Design Features
· Advanced Aluminum Coils: Outfitted with aluminum coils featuring expansive fins and adjustable fin pitches, the system ensures outstanding heat transfer efficiency while facilitating effortless maintenance and cleaning.
· Efficient Air Defrosting: The air defrosting system provides seamless, continuous operation, keeping the coils immaculate for sustained peak performance.
· Automated CIP System: The sophisticated built-in CIP (Clean-in-Place) system automates the cleaning and sterilization of the freezer's internal components, securing hygiene and ensuring top-notch performance.
Customizable Coil Configurations: Options include stainless steel tubes with aluminum fins, offering tailored solutions for diverse freezing requirements.
Versatile Types of Fluidized Bed Freezers
· Innovative Full Fluidized Bed Freezer
The full fluidized bed freezer employs a cutting-edge transverse vibration transportation mechanism to deliver unparalleled results:
The pioneering first mesh belt functions with precise horizontal reciprocating vibrations, driven by a state-of-the-art connecting rod mechanism, ensuring superior performance.
An adaptable airflow pulse device expertly adjusts the bypass damper, keeping food particles impeccably suspended in the swift airflow during the freezing process.
This technologically advanced freezer excels at delicately handling small, soft, and fragile foods such as fruits, vegetables, mung beans, sweet corn grains, and scallop columns with precision and care.
·Strategic Semi Fluidized Bed Freezer
The semi fluidized bed freezer utilizes a horizontal conveying mode, offering strategic adaptability and flexibility:
A meticulously engineered mechanical vibration device placed below the conveyor belt optimizes the movement of food particles, ensuring enhanced flow and efficiency.
Witness the marvel of our technology as the mesh belt vibrates seamlessly, orchestrating a symphony with high-speed airflow that ensures the perfect separation of particles. This innovative mechanism effectively prevents any particle clinging, delivering a flawless freezing process.
Our semi fluidized bed freezer stands at the pinnacle of excellence, showcasing its prowess in efficiently handling a variety of larger and thicker foods. Whether it's delicate green beans, juicy strawberries, succulent cherries, crispy French fries, nutrient-rich broccoli, or hearty meatballs, this machine delivers supreme performance and efficiency every time.
Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
TBF-1000 | 1000 | 180 | 53 | |||||
TBF-1500 | 1500 | 240 | 75 | |||||
TBF-2000 | 2000 | 360 | 98 |
Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
TBF-1000 | 7500 | 1200 | ||||
TBF-1500 | 11000 | 1200 | ||||
TBF-2000 | 14000 | 1200 |
Application Field: Our High Capacity Fluidized Bed Freezer IQF Tunnel Freezing Machine 6000kg/H by YURNFREEZE EQUIPMENT CO., LTD. is expertly designed to cater to a diverse range of freezing needs. It is the ideal solution for preserving the freshness and quality of your products, effortlessly handling an array of vegetables, fruits, and fungi. Whether your products are granular, in sheet form, or block quick-frozen food, this machine rises to the challenge with unmatched efficiency and reliability.
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Yurnfreeze Yurnfreeze Equipment Co., Ltd. is a trailblazer in the food freezing domain, leading the global arena with innovative solutions. We are dedicated to providing our clients worldwide with premium, cost-effective, and customized freezing equipment and cold storage solutions. Our expertise in freezing technology cements us as an international leader, offering all-encompassing turnkey food freezing systems. Our extensive range of sophisticated quick-freezing equipment includes self-stacking spiral freezers, state-of-the-art spiral freezers, dynamic fluidized bed freezers, robust tunnel freezers, and versatile plate freezers, meticulously designed to meet the complex demands of the food processing industry.
Our cutting-edge refrigeration systems feature compressors from esteemed global leaders like Mycom (Japan), Bit-zer and GEA (Germany), and Fusheng and Hanbell (Taiwan). By expertly assembling these components, we harness their renowned strengths to ensure impeccable cooling and precise freezing performance, setting us apart from other domestic manufacturers.
From initial consultations to comprehensive after-sales support, Yurnfreeze excels in delivering fully bespoke solutions. We guarantee that each client experiences unparalleled efficiency and reliability, establishing new benchmarks in customer satisfaction and technological innovation.
Stage | Details |
Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.