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Fluidized Bed Freezer Discover the apex of freezing innovation with our Fluidized Bed Freezer, your definitive answer to seamless fluidization of fruits, vegetables, and select seafood. As these items elegantly journey along the transmission belt, an increase in air velocity and wind pressure causes food particles to rise, expanding the bed and increasing void fraction, crafting an impeccable fluidized bed. At this zenith, the bed is enveloped in a potent blast of cold air, suspending the food in a state of perfect equilibrium as it swiftly transitions through cooling, surface freezing, and deep freezing phases. This meticulous process guarantees the retention of the supreme quality of frozen foods, preserving their exquisite flavor, texture, and vital nutrients. Rely on our state-of-the-art machine for unmatched freezing excellence.
Operation Principle
The fluidized bed freezer ingeniously employs a combination of vibration and dynamic air pressure to impeccably freeze products. This remarkable method allows food particles to delicately hover over a meticulously designed stainless steel mesh belt, ensuring they remain separate and free from clumping during the freezing process. As food products are effortlessly conveyed by this sophisticated mesh belt, the fluidized bed freezer ensures maximum freezing efficiency and superior quality.
Airflow and Temperature Control
· Centrifugal Fans: Whisper-quiet centrifugal fans generate a powerful high-pressure, high-velocity airflow, effectively channeling cold air vertically through the belt to achieve optimal freezing performance.
· Closed Air Circulation: Through an integrated system of oil, fans, conveyor belts, and baffles, this cutting-edge freezer establishes a closed air circulation environment that maximizes heat absorption from the food, delivering unmatched freezing efficiency.
· Cold Air Flow: At the vital infeed point, the food is instantly enveloped by a cold air flow, effectively preserving moisture and forming a protective glaze on its surface, ensuring quality.
Design Features
· Aluminum Coils: Outfitted with aluminum coils featuring large fins and variable fin pitches, the system guarantees exceptional heat transfer efficiency while ensuring easy maintenance and cleaning.
· Air Defrosting: The air defrosting system facilitates seamless, continuous operation, keeping coils in pristine condition for prolonged optimal performance.
· CIP System: The advanced built-in CIP (Clean-in-Place) system automates the cleaning and sterilization of the freezer's internal components, ensuring unparalleled hygiene and peak performance.
Customizable Coils: Options include stainless steel tubes paired with aluminum fins, offering tailored solutions for diverse freezing needs.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
The full fluidized bed freezer features a transverse vibration transportation mode for exceptional results:
The state-of-the-art first mesh belt operates with precise horizontal reciprocating vibrations, driven by an innovative connecting rod mechanism.
An adjustable airflow pulse device expertly modulates the bypass damper, ensuring food particles are perfectly suspended in the swift airflow during freezing.
This advanced freezer is ideally suited for delicately handling small, soft, and fragile foods such as fruits, vegetables, mung beans, sweet corn grains, and scallop columns.
·Semi Fluidized Bed Freezer
The semi fluidized bed freezer employs a horizontal conveying mode, providing strategic flexibility and adaptability:
Our expertly engineered mechanical vibration device, seamlessly integrated beneath the conveyor belt, is masterfully crafted to enhance the movement of food particles. This innovative feature ensures an optimal flow, significantly elevating the efficiency of the freezing process.
Witness the marvel of precision engineering as our mesh belt vibrates, working in harmony with a high-speed airflow. This dynamic duet facilitates the perfect separation of particles, effectively preventing any potential clinging, thus maintaining the pristine quality of your frozen goods.
Our semi-fluidized bed freezer stands as a paragon of sophistication, adeptly handling a diverse range of larger, thicker foods. From the vibrant green beans, succulent strawberries, and cherries to the crispy French fries, nutritious broccoli, and hearty meatballs, it operates with supreme efficiency, ensuring each item is perfectly preserved.
| Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
| TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
| TBF-1000 | 1000 | 180 | 53 | |||||
| TBF-1500 | 1500 | 240 | 75 | |||||
| TBF-2000 | 2000 | 360 | 98 |
| Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
| TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
| TBF-1000 | 7500 | 1200 | ||||
| TBF-1500 | 11000 | 1200 | ||||
| TBF-2000 | 14000 | 1200 |
Application Field: Perfectly crafted for the optimal freezing of a diverse array of products, our machine is the ultimate choice for vegetables, fruits, and fungi. With its robust design and efficient cooling capabilities, it masterfully handles granular, sheet, and block quick-frozen foods with unmatched ease.
Similar Products, Click to View
Yurnfreeze Yurnfreeze Equipment Co., Ltd. stands at the pinnacle of innovation in the global market, heralding a new era in food freezing solutions. Our unwavering dedication lies in providing clients across the globe with superior, cost-effective, and bespoke freezing equipment as well as state-of-the-art cold rooms. As true pioneers of freezing technology, we are an international powerhouse, offering comprehensive turnkey food freezing solutions that redefine industry standards. Our sophisticated array of quick-freezing equipment includes self-stacking spiral freezers, cutting-edge spiral freezers, dynamic fluidized bed freezers, robust tunnel freezers, and versatile plate freezers. Each system is meticulously crafted to meet the diverse and dynamic needs of the food processing industries worldwide.
Our cutting-edge refrigeration systems are enhanced by premier compressors from world-renowned brands such as Mycom (Japan), Bit-zer and GEA (Germany), and Fusheng and Hanbell (Taiwan). Through expert assembly and flawless integration, we leverage the exceptional strengths of these brands to deliver outstanding cooling and precise freezing performance. This distinct advantage sets us apart from the majority of domestic manufacturers, positioning Yurnfreeze as a leader in the industry.
From the initial consultation to comprehensive after-sales support, Yurnfreeze excels in delivering fully customized solutions that are meticulously tailored to each client's needs. We ensure that every client experiences unparalleled efficiency and reliability, setting a benchmark for client satisfaction and technological excellence in the industry.
| Stage | Details |
| Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
| On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
| After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.
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