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Fluidized Bed Freezer This cutting-edge Fluidized Bed Freezer stands out as the pinnacle of innovation for achieving unparalleled fluidization of fruits, vegetables, and select seafood. As frozen goods elegantly glide along the transmission belt, the magic unfolds with an increase in air velocity. When the wind pressure reaches its optimal threshold, each food particle is gently lifted, causing the bed to expand and the void fraction to increase, creating a perfect fluidized bed effect. At this crucial juncture, the fluidized bed body is enveloped by a powerful blast of cold wind from below, suspending the food in a state of perfect equilibrium. Here, the rapid freezing process takes place through three distinct phases: initial cooling, surface freezing, and deep freezing. This precise orchestration ensures the highest caliber of frozen food, maintaining its quality, flavor, and texture.
Operation Principle
Discover the cutting-edge technology of our fluidized bed freezer, which ingeniously employs vibration and air pressure to gently suspend food products on a stainless steel mesh belt. This unique approach prevents clumping, ensuring each item is individually quick frozen to perfection. Utilizing the strength of stainless steel, our mesh belt serves as the ideal conveyance for food particles, delivering consistent and efficient results every time.
Airflow and Temperature Control
· Centrifugal Fans: Harness the power of our quiet yet mighty centrifugal fans! They generate a high-pressure, high-velocity, low-temperature airflow that travels vertically through the belt, achieving swift and effective freezing of your food products.
· Closed Air Circulation: With precision engineering, our system integrates oil, fans, conveyor belts, and baffles to establish a closed air circulation. This design maximizes heat absorption from food, enhancing the freezing process and ensuring efficiency.
· Cold Air Flow: At the critical infeed point, cold air envelops the food, accelerating the freezing process and minimizing moisture loss. This swift action also forms a delicate glaze on the surface, preserving the quality and taste.
Design Features
· Aluminum Coils: Our system's aluminum coils, adorned with large fins and variable fin pitches, achieve remarkable heat transfer efficiency and are designed for effortless cleaning, ensuring sustainable performance.
· Air Defrosting: For uninterrupted operation, our air defrosting system keeps the coils pristine and fully operational over extended periods, maintaining peak performance.
· CIP System: The integrated CIP (Clean-in-Place) system automatically conducts thorough internal cleaning and sterilization, maintaining hygiene without manual intervention.
Customizable Coils: Enhance your system with our stainless steel tubes featuring aluminum fins, tailored to meet your specific needs.
Types of Fluidized Bed Freezers
· Full Fluidized Bed Freezer
Experience the innovation of our full fluidized bed freezer, employing a sophisticated transverse vibration transportation mode:
Utilizing horizontal reciprocating vibrations driven by an advanced connecting rod mechanism, this freezer ensures precise movement of the first mesh belt.
Our airflow pulse device, expertly adjusting the bypass damper, keeps food particles suspended in high-speed airflow, delivering consistent and efficient freezing results.
This versatile freezer is perfectly suited for delicate items like fruits, vegetables, mung beans, sweet corn grains, and scallop columns, ensuring they remain separate and intact.
· Semi Fluidized Bed Freezer
Our semi fluidized bed freezer employs a robust horizontal conveying mode:
A mechanical vibration device enhances the flow of food particles beneath the conveyor belt, optimizing the freezing process.
With simultaneous mesh belt vibration and high-speed airflow, this design prevents sticking, ensuring optimal freezing conditions.
Ideal for larger, denser foods such as green beans, strawberries, cherries, French fries, broccoli, and meatballs, this freezer delivers outstanding performance tailored to your needs.
| Model | Freezing capacity kg/h | Inlet temperature | Outlet temperature | Freezing temperature |
Freezing time | Refrigeration capacity | Motor power | Refrigerant |
| TBF-500 | 500 | +10ºC | -18ºC | -38ºC | 8-40min | 90 | 30 | R717/ R22/ R404a/ R507a |
| TBF-1000 | 1000 | 180 | 53 | |||||
| TBF-1500 | 1500 | 240 | 75 | |||||
| TBF-2000 | 2000 | 360 | 98 |
| Model | Inlet L1 | L | Outlet L2 | W1 | W | H |
| TBF-500 | 1400 | 5000 | 800 | 1200 | 4300 | 3300 |
| TBF-1000 | 7500 | 1200 | ||||
| TBF-1500 | 11000 | 1200 | ||||
| TBF-2000 | 14000 | 1200 |
Application Field: Our cutting-edge Durable SUS304 IQF Tunnel Fluidized Bed Freezer, proudly presented by YURNFREEZE EQUIPMENT CO., LTD., is expertly engineered to cater to a diverse array of applications. It excels in quick freezing a variety of produce, including vegetables, fruits, fungi, as well as foods in granular, sheet, and block forms, ensuring that each is preserved with unparalleled freshness and quality.
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Yurnfreeze As a globally recognized leader in food freezing solutions, Yurnfreeze is dedicated to providing an unmatched blend of high-quality, cost-effective, and customized freezing equipment and cold rooms to clients worldwide. Renowned for our expertise in freezing technology, we stand as an international provider of turnkey food freezing solutions, offering an extensive range of advanced quick-freezing equipment. Our portfolio includes state-of-the-art self-stacking spiral freezers, fluidized bed freezers, tunnel freezers, plate freezers, and other specialized systems, all meticulously designed to cater to the diverse needs of food processing industries.
Our superior refrigeration systems are powered by compressors from illustrious global brands such as Mycom (Japan), Bit-zer and GEA (Germany), and Fusheng and Hanbell (Taiwan). Through expert assembly and seamless integration, we harness these brands' unparalleled strengths to deliver efficient cooling and precise freezing performance, distinguishing us from most domestic manufacturers in the industry.
From the very first consultation to comprehensive after-sales support, Yurnfreeze is committed to providing fully customized solutions. We ensure optimal efficiency and reliability at every step, solidifying our reputation as a trusted partner in the freezing solutions industry for each valued client.
| Stage | Details |
| Pre-Sale | 1. Needs Analysis & Consultation: In-depth communication to understand your requirements (size, temperature, items stored, frequency of use, etc.). 2. Custom Solution Design: Provide CAD drawings and 3D renderings to visualize the fluidized bed freezer configuration, structure, and layout. 3. Project Showcase: Share pictures and videos of previous projects to help you better understand potential outcomes and solutions. 4. Factory Visit: Offer video factory tours and the option for offline factory visits for you to see production capabilities firsthand. Additionally, we can arrange visits to customer factories to observe the actual operation of similar equipment. |
| On-Sale | 1. Production Visualization: You can track production progress in real time, ensuring that the fluidized bed freezer is built according to specifications. 2. Quality Control & Testing: Rigorous inspections are carried out to meet industry standards and your requirements. 3. Packaging & Logistics: Equipment is professionally packed and shipped via reliable logistics partners to ensure timely and safe delivery. |
| After-Sale | 1. Goods Loading & Transportation Management: Ensuring secure and proper loading, accompanied by detailed transportation documentation for your tracking. 2. Technical Documentation & Installation Guidance: Providing technical drawings and installation manuals to assist you with the setup. 3. 24/7 Support & Service: Continuous support through our service team, addressing any issues or inquiries promptly. 4. Equipment Maintenance & Repair: Regular maintenance services and on-demand repairs to keep the fluidized bed freezer running at peak performance. |
• Which product should I choose?
Product selection depends on your product type, output, and workshop size. Share details with us, and our team will recommend the best equipment for your needs.
• What material is used in the product?
Our equipment is made from 304 stainless steel for durability and corrosion resistance, with aluminum alloy for the evaporator to ensure efficient cooling. Custom materials can be provided based on your specific requirements.
• What certifications do you have for this product?
We hold certifications including ISO 9001, ISO 14001, ISO 45001, CE, HACCP, and SGS to ensure quality, safety, and environmental standards. We also offer high-tech product certifications.
• Where can I see your product display?
You can explore our products on our website and social media platforms. If you wish to see the equipment in action, we can arrange a visit to a customer's factory (with permission) or offer virtual tours.
• What is the operation process of the product?
Our equipment is easy to operate, with a clear user manual and on-site training provided after installation. We also offer ongoing support to ensure smooth operation.
• How do you guarantee the quality of the machine before delivery?
Before delivery, we perform rigorous testing on each machine under realistic conditions (5-7 days). We also offer pre-shipment inspections, allowing you to visit or view inspection videos to ensure product quality.
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